干熄焦锅炉炉管失效机理分析

通过对干熄焦锅炉炉管及腐蚀产物开展系统研究，提出炉管失效原因为氧化/硫腐蚀＋高温粉尘冲刷。长寿命炉管仅耐磨层发生了较为严重的氧化及硫腐蚀，而近基体层发生了轻微氧化及硫腐蚀，基体只发生了轻微氧化；短寿命炉管耐磨层、近基体层以及基体裂纹内均发生了较为严重的氧化及硫腐蚀，且存在珠光体球化、内表面产生全脱碳层等缺陷。推测短寿命炉管存在超温现象，而超温可加剧氧化及硫腐蚀反应。此外，短寿命炉管遭受了较为严重的高温粉尘冲刷，不仅可造成炉管减薄，还会导致炉管表面温度升高。因此，减少循环气体中粉尘量尤其是大颗粒，可有效减弱冲刷以及控制炉管表面温度，是提高炉管使用寿命的关键。     

Household endotoxin reduction in the Louisa Environmental Intervention Project for rural childhood asthma

Endotoxin exacerbates asthma. We designed the Louisa Environmental Intervention Project (LEIP) and assessed its effectiveness in reducing household endotoxin and improving asthma symptoms in rural Iowa children. Asthmatic school children (N = 104 from 89 homes) of Louisa and Keokuk counties in Iowa (aged 5-14 years) were recruited and block-randomized to receive extensive (education + professional cleaning) or educational interventions. Environmental sampling collection and respiratory survey administration were done at baseline and during three follow-up visits. Mixed-model analyses were used to assess the effect of the intervention on endotoxin levels and asthma symptoms in the main analysis and of endotoxin reduction on asthma symptoms in exploratory analysis. In the extensive intervention group, dust endotoxin load was significantly reduced in post-intervention visits. The extensive compared with the educational intervention was associated with significantly decreased dust endotoxin load in farm homes and less frequent nighttime asthma symptoms. In exploratory analysis, dust endotoxin load reduction from baseline was associated with lower total asthma symptoms score (Odds ratio: 0.52, 95% confidence interval: 0.29-0.92). In conclusion, the LEIP intervention reduced household dust endotoxin and improved asthma symptoms. However, endotoxin reductions were not sustained post-intervention by residents.     

KJS-Y系列矿用水动力降尘器的改进设计

针对当前KJS-Y系列降尘器效率低的问题,通过调整叶轮轴向间隙与径向间隙参数,分别对不同安装参数的降尘器进行数值模拟,通过数值模拟分析特定截面压力分布情况,确定了叶轮最佳安装参数,大大提高了降尘器的工作效率,同时降低了设计成本。     

高落差粉尘扩散规律和分布特征

高溜井放矿过程中会形成强大的冲击气流引起粉尘扩散，造成严重的井下环境污染，对其进行有效治理一直是井下通风除尘的工作重心，本工作利用相似实验和数值模拟相结合的方式探究溜井放矿过程中粉尘的扩散规律和分布特征。通过改变放矿质量、矿石粒径、溜井密闭程度、含水率等因素测试不同条件下气流大小和粉尘浓度分布，并利用CFD-DPM耦合方法模拟卸矿过程中的气?固两相流，研究气流和粉尘浓度时空分布特征。结果表明，最大粉尘浓度和风速随放矿质量增加而上升，随颗粒粒径和溜井密闭程度增大而降低，且含水率越大，粉尘浓度越小，风速无明显变化，在放矿过程中矿石颗粒之间碰撞占主导作用，颗粒流呈横向分布。     

Q690钢焊接接头微观组织对冷裂纹的影响研究

分析了Q690钢手工电弧焊与气体保护焊焊接冷裂纹产生与微观组织的联系。结果表明: 焊接冷裂纹起源于斜Y坡口根部, 沿熔合区、焊缝扩展至焊缝表面;2种工艺焊接的接头组织硬度均较母材高, 而塑性较差。热影响区为马氏体、贝氏体与铁素体混合组织, 焊缝组织由先共析铁素体、侧板条铁素体、贝氏体和针状铁素体等组成, 针状铁素体抗裂纹扩展能力较其他组织强。在2种焊接方法对应断口中观察到了冷裂纹起裂、扩展与断裂区的不同形貌, 起裂与扩展区存在塑性变形, 而断裂区为解理断裂。     

转速对2524铝合金搅拌摩擦点焊组织与性能的影响

对2524铝合金薄板进行搭接搅拌摩擦点焊试验, 研究了搅拌头转速对其组织与性能的影响。结果表明, 随转速增加, 焊点外侧飞边越加严重, 组织畸变程度增加, 焊核区宽度增大, 有效连接宽度先增大后减小。母材区硬度最大, 热影响区硬度最低;在焊核区内, 显微硬度随转速增加而增大, 当转速为1 100 r/min时达到最大133.9HV, 而热影响区在300 r/min时硬度最大。在单向拉伸试验中, 接头剪切强度随转速增加先增大后减小, 在700 r/min时达到最大值3 510 N;接头呈现出两种断裂模式: 即低转速下平行于两板面断裂和高转速下沿倾斜方向断裂;断口呈现明显的剪切韧窝形态, 韧窝小而浅, 焊接接头为韧性断裂。     

河津腾晖煤业智能化降尘技术实践

以河津腾晖煤业为研究对象,基于智能化工作面开采及安全生产的需要,设计了智能化降尘系统,对该系统智能化控制关键技术进行了分析,提出了降尘点优化布置方案。该智能化降尘系统能较好地适应智能化开采技术的要求,实现了与综采智能控制系统的联动控制,降尘效果理想,为智能化开采提供了安全保障。     

综采工作面粉尘防治问题分析与技术改进

针对新桥煤矿2301综采工作面机载喷雾系统喷雾效果差、喷雾耗水量大造成煤质含水量超标、喷嘴雾化程度不高、喷嘴容易发生堵塞等问题,提出了高压喷雾系统设计方案,选择了1.2mm的锥形引射喷嘴和1.5mm的扇形引射喷嘴。采用固定水泵供水方式,结合工作面实际情况,计算出喷雾总用水量247.5L/min,提高了喷雾射程,提升了除尘效果。     

主溜井排尘与生产分区并联回风技术研究

四川某矿山东部上部作业区域处于东、西部分区通风系统之外，针对原主通风系统无法负担此区域的实际情况，为节省新系统投资及建设周期，研究利用其1#主溜井排尘通风系统与此区域形成并联回风通路的方式解决该区域通风问题，即东部上部区域端部回风井污风与排尘风井污风并联回风汇至上部汇风中段，汇集污风统一经由上部排尘风机排至地表，该系统方案既保障了矿井东部上部作业中段（分段）生产用风与溜井排尘用风的需求，同时节约矿井东部上部系统独立建设及运行成本。     

Mechanism of smoke suppression by melamine in rigid polyurethane foam

The smoke suppression of rigid polyurethane foam (RPUF) modified by melamine was investigated based on three sections: the condensed phase, the carbon layer, and the gas phase. In the condensed phase, the results of thermogravimetry, X‐ray photoelectron spectroscopy (XPS) N1S spectrum, and Fourier transform infrared spectroscopy indicated that melamine could suppress the degradation of RPUF by reacting with the aromatic hydrocarbons. It also reduced the smoke generation because the volatilizable aromatic hydrocarbons were the principal smoke precursors in a fire. In the carbon layer, the decrease from 38.50% to 24.76% of the inner layer oxygen content identified by XPS full‐spectrum and C1S spectrum indicated that melamine could prevent oxygen from transferring into the inner foam by the formation of an enhanced surface carbon layer, and the enhanced carbon layer could also block the release of smoke precursors. In the gas phase, the content of total aromatic hydrocarbons declined to 59.12% according to pyrolysis gaseous chromatography mass spectroscopy and indicated that melamine could reduce the smoke precursors. The results of smoke density chamber and cone calorimeter tests revealed that the addition of the melamine could decrease the smoke density of burning RPUF. Copyright © 2014 John Wiley & Sons, Ltd.