Generation,validation and application of dynamic load profiles in flow measurement using cavitating Herschel–Venturi nozzles

Today, utility meters for water are tested for measurement behavior at stable operating conditions at specified flow rates as part of the approval process. The measurement error that occurs during start and stop or when changing between flow rates may not be taken into account. In addition, there are new technologies whose measuring behavior under real-world conditions is only known to a limited extend. To take these facts into account, a new method has been developed and tested to determine the measurement behavior of water meters under dynamic load profiles as they occur in the real application. For this purpose, a test rig for flow rate measurement was extended by a cavitation nozzle apparatus and the generation of dynamic load profiles was validated. For the cavitation nozzles used, possible factors influencing the flow rate, such as temperature and purity of the water as well as the upstream pressure were investigated. Using different types of domestic water meters, the applicability of the dynamic test procedure was demonstrated and the measurement behavior of the meters was characterised.     

Simulation and exploration of cavitation process during microalgae oil extracting with ultrasonic-assisted for hydrogen production

Microalgae is promising to be used as feedstock resources for hydrogen production due to its high oil and grease contents. This promotes the development of extraction technology of microalgae oil. In this study, based on the Rayleigh-Plesset equation, the effects of temperature, pressure, ultrasonic power and frequency on the bubble motion of ethanol ultrasound cavitation are investigated. Subsequently, the effects of different process parameters on the extraction rate are studied using Schizochytrium sp. as raw material by stirring or ultrasonic-assisted extraction. And the composition of algae extraction oil is analyzed. The results show that the amplitude of cavitation bubbles increases with the increase of ultrasonic power and decrease of ultrasonic frequency. The extraction rate of algae oil reaches 93.76 ± 0.48% when the ultrasonic power is 150 W, the reaction time is 30 min, the temperature is 50 °C and the liquid-solid ratio is 10:1.     

Temperature effect in cavitation risk assessments of polymers for hydrogen systems

Hydrogen storage at high pressure is currently attained by the use of different materials, such as elastomers in sealing joints, thermoplastics and thermosetting polymers in high-pressure containers, and metallic tube connections. Hydrogen containers type IV use a thermoplastic polymer for hydrogen tightness and composite materials for mechanical resistance, usually made with thermosetting resins and carbon or glass fibre. International standards impose a wide range of operative temperatures for such containers, from −40 °C to 85 °C.Once saturated with hydrogen at high pressure, a fast depressurisation process can create stress in the polymeric materials, causing its degradation by the formation of cavities. In a previous work, we were able to make a generalization of cavitation risk by the use of non-dimensional parameters, based on a simplified mechanical failure model. We observed that for the model, material's hydrogen diffusivity and yield strength are of upmost importance. In present work, we analyse the effect of temperature on these two properties, as they have an inverse evolution with temperature. Results confirm the pertinence of considering temperature in the whole application range of technology under analyse.     

Microstructure Evolutions and Properties of Al-Cu Alloy Joint in the Pulsed Power Ultrasonic-Assisted GMAW

The pulsed power ultrasonic-assisted gas metal arc welding (PU-GMAW) is a new development hybrid welding method. The influences of the pulsed power ultrasonic on the microstructure evolution of the welded joint of Al-Cu alloy were investigated by using scanning electron microscopy, transmission electron microscope and electron back scattering diffraction. The results showed that the efficient heat input in the PU-GMAW was increased by above 100% compared with the traditional GMAW. The grain and eutectic of the PU-GMAW weld seam were refined compared with that of the GMAW. Cavitation and acoustic streaming induced the dendrite fragmentation (α-Al) and heterogeneous nucleation, which were the main reasons for the grain refinement. The microhardness of the PU-GMAW welded joint was improved compared with that of the GMAW owing to the change of the eutectic and grain.     

Application of intensive hydrodynamic cavitation in liquids for synthesis of hydrogen and nanoparticles

In this paper, the results of experimental studies of hydrogen and nanoparticles production using intensive hydrodynamic cavitation in liquids are presented. Physicochemical processes occurring in a cavitation bubble at the last stage of its compression are very similar to processes occurring in the explosion chamber.The values of pressure and temperature achieved in this case ensure the thermodynamic stability of the reaction products and the production of a gaseous hydrogen and nanoclusters as a result of decomposition of molecules of liquid, which is confirmed by theoretical calculations.The controlled addition of hydrogen-containing liquids and the change in the compression conditions of cavitation bubbles make it possible to control the process of hydrogen synthesis, which is an important step in the development of modern high-tech alternative energy methods.The pulsation of a spherical cavity is described by the Kirkwood – Bethe equations, which are one of the most accurate mathematical models of pulsation processes at an arbitrary velocity of the cavity boundary. The model allows to describe the process of pulsations of cavitation cavities, conduct comprehensive parametric studies and evaluate the effect of various process parameters on the collapse of cavities.This work continues with the experiments on cavitation synthesis of carbon nanostructures. With the rapid movement of chemically pure hydrocarbons along the profiled channel in the form of a Venturi nozzle, cavitation bubbles form in the liquid, which are then compressed in the working chamber, in which a sharp pressure surge is created. The pressure in the shock wave, which reaches 80–90 MPa, ensures the collapse of cavitation bubbles close to adiabatic compression. As a result of the number of rapidly occurring physicochemical processes of evaporation, heating, and thermal dissociation of hydrocarbon vapors, a solid carbon phase including graphene oxide nanoparticles and a gaseous hydrogen-containing phase are synthesized in the cavitation, which is then subjected to separation. Synthesized graphene oxide nanoparticles possess activated surface due to the cavitation action and can be subsequently used as substrates for modification with functional nanoparticles, e.g. silver nanoparticles with antibacterial properties.The article is of great help to scientists and design engineers who are engaged in the development of promising hydrogen generating facilities and hydrogen complexes.     

空化水射流清洗的实验研究

本文在理论分析空化射流清洗机理的基础上，通过实验研究了基于自激振荡空化喷嘴产生空化射流，从而提高射流清洗效果的新型清洗方法，并实验研究了将该方法用于管道内壁清洗时，改善清洗效果的措施。     

Cavitation during deformation of semicrystalline polymers

Cavitation phenomenon is observed during deformation in many semicrystalline polymers above their glass transition temperature. Numerous voids (cavities) both nanometer and micrometer size are formed inside amorphous phase between lamellae during deformation of a polymer. The cavitation is observed only in tension, never during compression or shearing. Most often used methods of voids detection are: microscopies (SEM, TEM, AFM and light microscopy), small angle X-ray scattering and measurements of density. Usually the voids are detected close to yielding or at yielding, strongly suggesting that yielding is often caused by cavitation. However, there is a competition between two processes: breaking of amorphous phase leading to cavitation and plastic deformation of lamellar crystals. Which process occurs first depends on the relation between compliances of those two phases. If the crystals are weak and defected their deformation occurs (mostly by chain slips mechanism) without cavitation. If the crystals in a polymer are thick and more perfect then the barrier for their deformation, represented by shear yielding stress, is increased and the cavitation sets in first and yielding is determined by the stress needed for cavitation. Further deformation involves deformation of crystals due to rapid local change of stress around voids. The influence of different morphological factors: crystal thickness, crystallinity degree, arrangement of crystalline elements (e.g. in spherulites), morphology of amorphous phase (free volume, entanglements, tie molecules) were analyzed. Experimental factors, such as temperature of deformation and rate of deformation influence remarkably the formation of cavities. Cavitation is generated at points where a high local triaxial state of stress is developed. Triaxiality of stress can be amplified by a notch, even very mild notch with large radius of curvature stimulates generation of cavities. Evolution of nano-cavities into micro-cavities and change of their shapes with increasing deformation were evidenced by SAXS. Initially voids are oriented perpendicularly to deformation direction, however, with increasing elongation they become oriented along deformation direction. Stress whitening is visual sign of cavitation and is caused be light scattering either by microvoids or by assemblies of nanovoids.     

液压锥阀空化流分析及阀芯结构改进研究

空化是液压锥阀运行时造成振动及噪声的重要因素,其影响因素颇为复杂。利用FLUENT中混合模型(Mixture)及标准κ-ε湍流模型,对锥阀阀芯锥角和阀口开度的变化对空化程度的影响进行计算流体动力学分析,发现随着阀口开度的增大,空化程度先增强后减弱,而随着阀芯锥角的增大,小开度下空化程度逐渐减弱,大开度时先减弱后增强。采用两个不同锥角的锥面对阀芯结构改进,发现可一定程度抑制空化。     

Corrosion and Cavitation Erosion Behaviours of Cast Nickel Aluminium Bronze in 3.5% NaCl Solution with Different Sulphide Concentrations

The effect of sulphide(Na_2S) concentration(SC) on the corrosion and cavitation erosion behaviours of a cast nickel aluminium bronze(NAB) in 3.5% NaCl solution is investigated in this study.The results show that when the SC exceeds 50 ppm,the hydrogen evolution reaction dominates the cathodic process,and a limiting current region appears in the anodic branch of the polarisation curve due to the formation of a copper sulphide film,which is a diffusion-controlled process.After longterm immersion,the increased mass loss rate of NAB with the sulphide additions of 20 and 50 ppm is attributed to the less protective films,which contains a mixture of copper oxides and sulphides.Moreover,NAB undergoes severe localised corrosion(selective phase corrosion,SPC) at the β' phases and eutectoid microstructure α+κ_Ⅲ.By comparison,NAB undergoes general corrosion and a copper sulphide film is formed in 100 and 200 ppm sulphide solutions.Cavitation erosion greatly increases the corrosion rate of NAB in all solutions and causes a negative potential shift in 3.5% NaCl solution due to the film destruction.However,a positive potential shift occurs in the solutions with SC higher than 50 ppm due to the accelerated mass transfer of the cathodic process.The cavitation erosion mass loss rate of NAB increases with the increase of SC.The occurrence of severe SPC decreases the phase boundary cohesion and causes brittle fracture under the cavitation impact.The corrosion-enhanced erosion is the most predominant factor for the cavitation erosion damage when the SC exceeds 50 ppm.     

高速离心泵油乳化分析及改进措施

针对高速离心泵P-101A/B泵油乳化,轴承损坏、机械密封泄漏等问题,剖析故障原因,分别从设备、工艺、检维修三个方面对高速泵油乳化、密封泄漏等问题对系统进行了深入的研究,并根据分析结果制定对策,实施改进措施,取得良好的结果。