Evaluation of the electrical integrity of E-textiles subjected to environmental conditions

E-textiles contain electrically conductive elements and electronic devices that are integrated in textile substrate. Wearable e-textiles are expected to perform like textiles in terms of breathability, conformability, and comfort despite the presence of the electrically conductive elements and electronics. E-textiles are also expected to provide reliable data and signal processing like electronic devices while they are subjected to normal wear and tear under different environmental conditions. The goal of this research was to investigate the electrical integrity of e-textiles while they are subjected to environmental conditions. Different woven samples of electronic-improved outer tactical vest with two narrow conductive traces woven in the warp direction were subjected to range of temperatures and humidity, including extreme conditions. The effects of formation parameters (e-yarn type, number of e-yarns/trace, and weldability), temperature, and humidity on the integrity of the e-textiles were studied. It was found that resistance of networks was affected by changes in air temperature and humidity and the quality of the weld had the greatest impact on electrical integrity of the conductive network. This impact was pronounced in more extreme environmental conditions, which revealed that there was a strong interaction between the weldability, temperature, and humidity.     

WH70高强钢采用高强度焊丝Q550常温下焊接试验

目前高强钢WH70 (σb=710MPa)在常温下 (大于 15℃ )焊接时 ,焊前需要预热、焊后需要退火。为此 ,对其焊接接头进行了试验 ,目的是为了实现在室温下焊接。试验采用CO2 气体保护焊 ,选用Q5 5 0高强度焊丝 ,同时就高强钢焊接性特点 ,制定了一整套焊接工艺。试验结果表明 ,采用Q5 5 0高强度焊丝 ,在对焊接工艺进行优化的情况下 ,可以实现高强钢WH70在常温下焊接。     

低温钢A333 Gr.6的焊接

以3×104t/a聚丙烯装置低温管线的焊接为例,分析了低温钢A333 Gr.6的焊接性,并介绍焊接材料的选用以及焊接注意事项,制定焊接工艺并进行实施。     

密封胶对差厚不锈钢板电阻点焊接头的影响

以板厚差异明显（板厚比接近7∶1）的301L不锈钢板组合为研究对象,系统研究了密封胶对电阻点焊可焊性、熔核形貌、力学性能和生产因素的影响规律。研究结果表明,密封胶受热分解过程可以改变电流密度分布,进而影响熔核直径和熔透深度,使得可接受电流范围发生变化。此外,密封胶的引入对焊点间距设计基本无影响,对板材间隙尺寸也表现出较好的容忍度。     

工件碱性镀锡后焊接性差的原因分析

针对碱性镀锡零件在装配过程中出现的焊接性差问题进行原因分析,并通过焊接实验使问题再现。结果表明,锡条阳极、中间镀层和锡层厚度是影响碱性镀锡工件焊接性的主要因素,中和工序和贮存时间则为次要因素。为制得具有良好焊接性的镀锡零件,电镀时应选用符合标准的锡条阳极,根据基体材料选择中间镀层,并且镀锡层厚度应在5μm以上。     

SA-204Gr.C的焊接性能与金相组织

通过碳当量、冷裂纹敏感系数、热裂纹敏感系数和再热裂纹系数对SA-204 Gr.C进行焊接性分析,根据分析采取合理的措施,采用埋弧焊和焊条电弧焊对SA-204 Gr.C碳钼钢进行焊接.对焊接接头进行无损检测,未发现裂纹、气孔、夹渣等缺陷;对焊接接头进行横向拉伸、纵向拉伸、弯曲、冲击等力学性能试验,结果均满足标准和项目要求;分析焊接接头的显微组织,焊缝组织为铁素体和贝氏体,热影响区为铁素体、贝氏体和珠光体.试验结果表明,采用合理的措施和合适的焊接参数,使用埋弧焊和焊条电弧焊均能获得优异焊接接头,并成功应用于产品焊接.     

国产SA-335P92钢的焊接工艺性能

新型马氏体耐热钢SA一335P92以其卓越的抗高温蠕变性能被广泛用于超超临界机组中。文中对国产SA-335P92钢的焊接性进行了试验研究,通过斜Y形坡口焊接裂纹试验和再热裂纹试验等确定了国产SA-335P92钢的预热温度和焊后热处理温度。然后选择合适的焊接材料和焊接工艺进行焊接试验,通过焊接接头的力学性能等试验证明国产SA-335P92钢能够满足使用性能的要求。     

6061-T6铝合金高速高功率CO_2激光填丝焊接性的研究

为实现6061-T6铝合金薄板的高速高功率CO2激光填丝焊接,选用了ER4043,ER5356两种焊丝进行了焊接性试验。利用鱼骨状试样对两种焊丝的激光焊接铝合金6061-T6的热裂纹敏感性进行了分析;利用金相显微镜、扫描电镜、显微硬度计以及万能材料试验机分析了焊接接头的组织与性能。研究结果表明,与填充ER5356焊丝相比,填充ER4043焊丝的焊接接头热裂纹敏感性较低,焊接速度可达6 m/min。焊缝主要是柱状晶、等轴晶及少量树枝晶,显微硬度在60~80 HV,拉伸强度可达240~262 MPa,弯曲性能良好。     

30Cr13马氏体不锈钢焊接工艺评定

30Cr13为马氏体不锈钢,含碳量较高,同质焊缝及热影响区焊态下为马氏体组织,有较大冷裂倾向。通过对12 mm厚30Cr13钢板的焊接结构进行焊接工艺试验。结果表明,在选用奥氏体不锈钢焊接材料的条件下,严格控制焊接工艺,通过焊前预热及焊后消除应力热处理可以获得良好的焊接接头力学性能,满足相关标准及设计要求。