Study of microstructural evolution of friction taper plug welded joints of C–Mn steels

Abstract

This paper describes the microstructural evolution of friction taper plug welded joints of C–Mn steels. Experimental and numerical analyses included calculations based on Calphad and continuous cooling transformation curves, and characterisation techniques. The studied friction taper plug welded joint contains three macroregions: plug material, thermomechanically affected zone (TMAZ) and base material. The thermomechanical conditions imposed in the studied friction taper plug welded joint precluded the formation of a heat affected zone. However, seven subregions were identified within the TMAZ region and details are discussed. The interface zone is found in the TMAZ region, where the most relevant phase transformations take place. It is suggested that the phase transformations in TMAZ region depend on local conditions, such as chemical composition, deformation rate, thermal history and the previous thermomechanical history of the parent materials.     

Preliminary studies on friction welding of sintered P/M steel preforms to wrought mild steel

Abstract

Continuous drive friction welding studies on sintered powder metallurgical (P/M) steel preforms–wrought mild steel combination are reported in the present study. The work is a preliminary study to optimise the friction welding parameters and data generated by the present work is expected to contribute to friction welding of dissimilar and similar sintered P/M preforms to wrought metals or sintered P/M preforms – a planned future research work. Sound welds were obtained with all welding parameter combinations studied. The mechanical properties of welds were comparable to those of sintered P/M steel. Sintered P/M preforms deformed to a greater extent than wrought mild steel due to their low flow stress and thermal conductivity. The sintered density and other properties of the P/M preforms were found to dictate the deformation at the interface and consequently the weld strength. The results indicate that the current approach can be extended to other combinations of sintered P/M preforms.     

Effect of consolidating temperature on strengthening mechanism in Fe–Cu alloy from rapidly solidified powder

Abstract

The strengthening mechanism of Fe-Cu alloy manufactured from rapidly solidified powder was investigated. Powders of Fe-Cu with copper content ranging from 0.5 to 5 wt-% were prepared by high pressure water atomisation and consolidated by groove rolling at 973, 1073 or 1273 K. Analysis by X-ray diffraction (XRD) and electron probe microanalysis (EPMA) were carried out to evaluate the resulting structures. The microstructures were observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Yield stress under tensile loading and hardness after aging were measured. The copper states in consolidated specimens were determined based on the results, and the states were correlated to the mechanical properties of the specimens. At each of the consolidating temperatures, the yield stress increased with an increase in copper content. However, the strengthening mechanism differed according to the temperature. Specimens consolidated at 973 and 1073 K were strengthened by microstructure refinement,whereas precipitation hardening was the main strengthening mechanism in specimens consolidated at 1273 K.     

Oxide ionic conductivity and crystallographic properties of tetragonal type Bi2O3-based solid electrolyte doped with Ho2O3

Abstract

In the present work, the authors have investigated the binary system of (Bi₂O₃)_1–x(Ho₂O₃)_x. For the stabilisation of the tetragonal type solid solution, small amounts of Ho₂O₃ were doped into the monoclinic Bi₂O₃ via solid state reactions in the stoichiometric range 0·01≤x≤0·1. The crystal formula of the formed solid solution was determined as Bi(III)_4–4xHo(II)_4xO_6–2xVo_(2+2x) (where Vo is the oxide ion vacancy) according to the XRD and SEM microprobe results. In the crystal formula, stoichiometric values of x were 0·04≤x≤0·08, 0·03≤x≤0·09, 0·02≤x≤0·09 and 0·04≤x≤0·09 for annealing temperatures at 750, 800, 805 (quench) and 760°C (quench) respectively. The four probe electrical conductivity measurements showed that the studied system had an oxide ionic type electrical conductivity behaviour, which is increased with increasing dopant concentration and temperature. The obtained solid electrolyte system has an oxygen non-stoichiometry characteristic, and it contains O^2– vacancies, which have disordered arrangements in its tetragonal crystal structure. The increase in the amount of Ho₂O₃ doping and temperature causes an increasing degree of the disordering of oxygen vacancies and a decrease in the activation energy E_a.     

Structure property relations of copolymerised polypropylene /SiO2 nanocomposites prepared by solid state shear milling (S3M) method

Abstract

In the present paper, solid state shear milling (S³M) method was used to prepare the copolymerised polypropylene (Co-PP)/nano-SiO₂ composites under the conditions of solvent free and non-organic treatment. The change of phase morphology and arrangement of SiO₂ under mechanical force were firstly observed in the complex multiphase and multicomponent Co-PP/nano-SiO₂ composite. The effect of milling cycles on the phase structure and mechanical properties was studied. It was found that the S³M method was an effective way which can adjust the phase structure of composite through change of milling cycles. After 20 milling cycles, the composite can form a structure with a lot of SiO₂ particles around the ethylene–propylene copolymer phase, the Charpy notched impact strength of the composite with 4 wt-%SiO₂ particles can be largely improved from 24·2 to 38·2 kJ m^–2. While after 30 milling cycles, the composite can form a structure with SiO₂ particles dispersed more uniformly in the Co-PP matrix. However, with this structure, the prepared composite has higher stiffness but the notched impact strength could not be greatly improved. The mechanism of the toughening effect is discussed and the structure property relation established.     

The effect of edge banding thickness of white oak bonded with different adhesives on withdrawal strengths of beech dowels in composite materials

Dowel joints are widely used in furniture frame construction as a load-bearing connection structure, as well as a simple locator for parts. Joints constructed with dowels were subjected to withdrawal, bending, shear, and tensile forces. The aim of this study was to determine the withdrawal strengths of 6, 8, 10 mm diameter beech dowels embedded into matching holes drilled into the edges of medium-density fiberboard (MDF) and particleboard (PB) with solid wood edge banding of white oak with 5, 10 and 15 mm thickness, bonded with hot-melt, poly(vinyl acetate) (PVAc) and Desmodur-VTKA (D-VTKA), a polyurethane-based one-component adhesive. The effects of edge banding thickness, dowel dimension, type of composite material and type of adhesive used for edge banding on the withdrawal strength were determined. According to the interaction results from the Duncan test the highest withdrawal strength (7.019 N/mm²) was obtained in beech dowels with 6 mm diameter for MDF with solid wood edge banding of white oak with 10 mm thickness bonded with the hot-melt adhesive. Should the dowels be subjected to withdrawal, it is advised that a beech dowel should be used for MDF with solid oak edge banding with 10 mm thickness bonded with a hot-melt adhesive in furniture production and decoration applications.     

High-Speed Tools for Global Information Management.II. Specifications and Uses of the Transparent Query Language (TQL) Part IIF. Additional Uses of TQL, Data Structures, Concise Definitions, Conclusions and Acknowledgments

This part, PART IIF [6], concludes the document HIGH-SPEED TOOLS FOR GLOBAL INFORMATION MANAGEMENT. II. Specifications and Uses of the Transparent Query Language (TQL) [1–6]. It describes novel applications of TQL, the key data structures, and contains a dictionary of Transparent Query Language terms. PART IIF references PART IIA [1], PART IIB [2], PART IIC [3], PART IID [4], and PART IIE [5] and contains Conclusions and Acknowledgements.     

On the determination of the surface energetics of porous polymer materials

The solid surface tension γsv of hydrophobic polymer powders has been determined using the capillary penetration technique. By plotting Kγlv cos ζ, where K is a geometric factor, versus the liquid surface tension γlv, the following values of γsv were directly derived from the curves: poly(tetrafluoroethylene) γsv = 20.4 mJ/m², polypropylene γsv = 30.2 mJ/m², polyethylene γsv = 34.4 mJ/m², and polystyrene γsv = 27.5 mJ/m². These values are in good agreement with the γsv values obtained from contact angle measurements on flat and smooth solid surfaces of the same materials. If the contact angles were first calculated from the capillary penetration experiments, which is the usual procedure applied in the literature, distinctly higher contact angles were obtained. Obviously these angles are affected by the powder morphology and are therefore meaningless contact angles in terms of a surface energetic interpretation.     

High-Speed Tools for Global Information Management. II. Specifications and Uses of the Transparent Query Language (TQL)

This part, PART IIB [2], of the document HIGH-SPEED TOOLS FOR GLOBAL INFORMATION MANAGEMENT. II. Specifications and Uses of the Transparent Query Language (TQL) [1–6] contains the specifications for the operations that provide the arithmetic capabilities for Transparent Query Language. PART IIB references PART IIA [1] and PART IIC [3]. Concise definitions of Transparent Query Language terms, Conclusions and Acknowledgments are given in PART IIF [6].     

基于ANSYS的核电厂安全壳结构非线性有限元分析

对核电厂预应力混凝土安全壳结构进行了内压作用下的非线性有限元分析.详细介绍了ANSYS中的混凝土单元SOLID65及混凝土材料的本构关系,并对非线性求解过程中影响收敛的因素进行了分析；同时,以福清核电厂5、6号机组内层安全壳为工程实例进行有限元计算.结果表明,15 m至30 m标高范围内的径向位移大于其他高度的径向位移,标高25 m左右径向位移最大；内压加至0.42MPa,模型结构仍处于受压状态,满足使用要求.分析表明,福清核电厂5、6号机组安全壳结构在设计内压作用下是安全的,可为安全壳整体性试验提供参考.