面向再制造的逆向物流产品回收预测研究

在对再制造逆向物流网络系统构建的基础上,对系统中存在的不确定性因素进行分析。以产品回收数量预测为研究对象,利用灰色模型建立产品回收数量预测模型,并进行实例计算。结果表明该模型计算精度高,所需数据量少,有良好的应用性。     

Remanufacturability and Assessment Method

WITH the development of surface engineering andlaws on environment protect,lots of companies have toconsider reclaim of the used products.In practice,theyrealized if the products adopt design forremanufacturing,the benefit of remanufacturing wouldbe increased obviously'1'.Some researcher haveentered into remanufacturability field and built relativeevaluating methods'2'.Based on researching resultabout design for remanufacturing,some concepts,remanufacturability system and assessment method ar…     

Joint decision of product configuration and remanufacturing for product family design

Product family design (PFD) is a popular method for increasing product variety to satisfy the needs of diversified markets. With the increasing concern for environmental friendliness in society, more and more companies develop launching remanufactured products and include them in their product families. Therefore, PFD should be considered in a broad decision space where configuration of product variants and remanufacturing are considered simultaneously. However, this issue was not addressed properly in previous research. In this paper, a methodology for joint decision of product configuration and remanufacturing is proposed in which a bi-objective mixed integer programming model is formulated to determine the configurations of both new and remanufactured products for minimising product cost, maximising total market share, and satisfying reliability requirements. Then, Non-dominated Sorting Genetic Algorithm II (NSGAII) is adopted to solve the optimization problem. Computational experiments were conducted and their results show that NSGAII is convergent to the model well. A case study is presented to illustrate the applicability and effectiveness of the proposed methodology.     

发动机再制造技术的探讨

发动机再制造是废旧发动机回收利用的最佳形式,能够最大限度地保留附加值,减少能源消耗和环境污染.介绍了再制造工程和发动机再制造的概念,针对发动机再制造技术的工艺流程、质量保证体系、废旧发动机零件的失效分析和寿命预测,阐述了发动机再制造的应用价值以及国内外发展现状,最后对我国实施发动机再制造工程提出了一些建议.     

Remanufacturing system based on totally automatic MIG surfacing via robot

Remanufacturing system is a term of green system project which conforms to the national sustainable development strategy. With the demand of the high adaptability of the varieties of waste machining parts, the short product cycle, the low machining cost and the high product quality are offered. Each step of the remanufacturing system from the beginning of the scanning to the accomplishment of the welding was investigted. Aiming at building a remanufacturing system based on totally automatic MIG surfacing via robot, advanced information technology, remanufacturing technology and management, through the control of the pretreatment and the optimization to minimize the time of remanufacturing and realize the remanufacturing on the terminal products of varieties, were applied. The steps mainly include: 1) using the visual sensor which is installed at the end of the Robot to rapidly get the outline data of the machining part and the pretreatment of the data; 2) rebuilding the curved surface based on the outline data and the integrated CAD material object model; 3) building the remanufacturing model based on the CAD material object model and projecting the remanufacturing process; and 4) accomplishing the remanufacture of the machining part by the technology of MIG surfacing.     

再制造物流网络的健壮性设计

回收产品到达的时间、数量和质量的不确定性造成了再制造物流网络的稳定性很差,从而导致企业无法开展再制造。针对再制造物流网络的特点,借助田口质量方法的思想和解决方法,将其应用于再制造物流网络的设计：提出了健壮性设计再制造物流网络的解决方案;建立了再制造物流网络的数学模型;并讨论了网络中各参数的设计方法：在此基础上,建立了健壮性设计的目标函数和优化模型,并提供了求解流程。最后,通过实例说明了健壮性设计的实现过程。     

激光凹坑拆解减损织构对过盈配合服役承载性能的影响实验研究

在再制造和设备运维阶段的拆卸过程中,过盈配合表面常因强烈的摩擦效应发生损伤。实验发现在配合界面上添加激光凹坑织构可有效降低拆卸损伤,且激光加工形成的熔融层增大了过盈配合面间的滑移阻力,有利于提升其服役承载能力。正交实验结果显示,相较于织构密度,织构图案尺寸与织构形状对界面滑移阻力的影响更为显著;等效圆直径100μm、面密度25%的椭圆织构具有良好的滑移阻力提升效果。在60 MPa到150 MPa的接触压力范围内,该类型织构表面的法向变形量大于无织构表面;且随着接触压力的增大,具有熔融层的织构表面的法向变形量更为稳定,其增幅远小于无熔融层织构表面和无织构表面。     

[机械装备再制造]绿色增材再制造技术

绿色增材再制造技术在中国已进入了新的发展阶段。探讨了绿色增材再制造技术的内涵与特征,分析了发展绿色增材再制造技术面临的机遇与挑战,提出了绿色增材再制造技术未来的主攻方向。推行绿色增材再制造技术,构建绿色增材再制造技术体系,不仅有利于实现资源环境的可持续发展,也契合《中国制造2025》提出的全面推进绿色制造的战略重点。     

[机械装备再制造]考虑失效特征的废旧零部件再制造成本预测模型研究

分析了废旧零部件失效特征对其再制造成本的影响,建立了一种基于失效特征的废旧零部件再制造成本预测模型,该模型将半监督学习与最小二乘支持向量机回归（LS-SVR）算法相结合,实现了在只有少量已完成再制造的废旧零部件样本和大量未知再制造成本的零部件样本的条件下,对废旧零件再制造成本的预测。该算法加入了k最近邻(kNN)算法,以kNN为辅、LS-SVR为主对未标记的样本进行置信度评估,将各阶段最优未标记样本逐步添加进有标记的样本集中,逐步更新预测模型,能够有效降低噪声,提高模型精度。经案例验证,提出的算法具有良好的回归预测能力和泛化能力。     

汽车零部件再制造产业浅析

汽车零部件再制造符合循环经济发展要求,介绍了再制造概念、与维修和制造的差异及其优点,对汽车零部件再制造技术、产业体系及管理特点进行了详细分析,对国内外汽车零部件再制造产业发展现状进行了描述,最后指出国内汽车零部件再制造产业的发展方向。