基于SolidWorks和三坐标测量仪的螺杆转子精滚刀建模与检测方法

介绍了基于SolidWorks软件的螺杆转子精加工滚刀的一种精确建模方法和利用该模型对滚刀的关键工序进行模拟验证的方法,同时介绍了在三坐标测量仪上利用螺杆转子精滚刀模型和曲线功能对螺杆转子精滚刀齿形进行检测的方法。     

Twin screw granulation – review of current progress

Twin screw granulation (TSG) is a new process of interest to the pharmaceutical community that can continuously wet granulate powders, doing so at lower liquid concentrations and with better product consistency than found by a high shear batch mixer. A considerable body of research has evolved over the short time since this process was introduced but generally with little comparison of results. A certain degree of confidence has been developed through these studies related to how process variables and many attributes of machinery configuration will affect granulation but some major challenges still lay ahead related to scalability, variations in the processing regimes related to degree of channel fill and the impact of wetting and granulation of complex powder formulations. This review examines the current literature for wet granulation processes studied in twin screw extrusion machinery, summarizing the influences of operational and system parameters affecting granule properties as well as strives to provide some practical observations to newly interested users of the technique.     

The effect of baking time,fillet radius,and hardness on the lifecycles of pole fastening screws in an electric motor with hydrogen embrittlement

In order to protect bolts from corrosion, electroplating such as zinc plating is widely used. However, hydrogen can easily penetrate or diffuse into the vacancies and dislocations between the lattices of bolt steel during electroplating. As the diffused hydrogen defects inside the lattice are in gaseous form, small cracks can easily be produced due to high pressure from the hydrogen gas. In this research, in order to determine the root cause of the fracture in pole fastening screws resulting from hydrogen embrittlement in typical electric motors, additional factors that accelerate hydrogen embrittlement fracture were selectively applied, including a small fillet in the head–shank transition and excessive hardness, and parametric study was performed experimentally.     

用于PET薄膜回收的螺杆设计

根据PET薄膜的特点和高分子熔融态流动理论，分析了挤出回收用螺杆的各段结构，及螺杆参数选择，设计出大长径比、深槽、双排气、高效专用螺杆。     

螺杆泵的检测方法及检测标准制定

螺杆泵检测是避免不合格螺杆泵下井、螺杆泵早期失效和提高螺杆泵使用寿命与采油效益的重要技术手段。重点介绍了模拟不同工况的螺杆泵工作特性检测系统及检测定子通径为10－60mm的定子衬套偏心度检测仪的组成及其检测方法和原理。针对大庆油田的实际情况，在进行大量室内和现场试验的基础上，制定了GLB120－27、GLB40－42和GLB500－14型螺杆泵的检测标准。检测技术及其标准实施以来见到了明显效果。     

地面驱动单螺杆泵杆柱的组合设计

根据地面驱动单螺杆泵的工作特点，分析了传递动力的抽油杯柱受力状况，认为抽油杆柱受复合载荷的作用，在承受扭矩的同时承受较大的轴向力，给出了各种载荷的计算方法。由第四强度理论，提出了把抽油杯柱设计成两级杆柱的等强度组合设计方法，即先按要求及标准确定两级杆柱的直径和长度，然后扶强度条件进行校核。根据油田的实际情况，编制了抽油杆柱电算程序，并给出了设计训一算实例。     

高速供送螺杆动态性能评价体系的建构

随着设备高速化的日益发展，传统的螺杆设计方法及相应的供送特性评价体系已显落后。参照蜗型凸轮动力学性能的评价方法，建立了高速供送螺杆的动态性能评价体系，为高速化供送螺杆的设计提供了性能参照指标。     

一种实用的新型双转动单螺杆泵

针对目前单螺杆泵使用中存在的转速低、振动大和离心力大等局限性,研制了一种实用的新型双转动单螺杆泵。这种泵结构简单,省掉了减速机构和万向装置,实现了内、外转子同方向高速平稳转动。该泵有4大特点:(1)把现有螺杆泵转子的滚动+绕偏心距摆动的复杂运动简化成绕其中心的纯转动,故噪声小,振动小,离心力小;(2)内、外转子是纯转动,无摆动现象,故动力轴和螺杆之间无需万向装置,内、外转子可制成全金属型,耐温达200℃以上;(3)无需减速机构,电动机可直接与内、外转子对接,使螺杆泵转速由400r/min提高到3500r/min;(4)外转子可以模块化加工。     

地面驱动螺杆泵井测试仪的研制与应用

螺杆泵采油设备在油田的应用逐渐增多,但是其稳定性、可靠性和配套工艺技术的完善程度与其他常规机械采油方式相比还存在一定差距,需要寻找一种方便可行的判断泵况的方法。开发研制了螺杆泵综合测试仪,它以MCS51系列单片机为核心,通过单片机的串行通讯口控制接收和采集信号,利用有线与无线相结合的传输方式测试光杆扭矩、轴向力、转速、三相电流、三相电压和井口油压等参数,可同步或单独测量,具有精度高、灵敏度高、抗干扰性强等特点。通过300余井次现场试验,测试成功率95%以上,测试数据准确、可靠,为螺杆泵井工况诊断、优化设计提供了可靠依据。     

新型电潜螺杆泵减速器齿轮干涉问题的研究

为保证齿轮设计的正确性，介绍了新型电潜螺杆泵减速器齿轮传动中存在的各种干涉现象及产生的原因和避免的条件，通过分析计算给出了避免各种干涉的变位系数的取值范围和措施。