页岩气地质评价关键实验技术的进展与展望

页岩气地质评价实验结果为页岩气地质"甜点"评价、地质选区、储量计算、水平井压裂层段优选及开发方案确定等提供了重要的数据基础与科学依据。近年来,随着我国页岩气勘探开发工作的不断深入,相关地质评价实验技术也取得了较大的进展。特别是在页岩微观孔隙结构、含气性和物性这3个方面,通过引进先进技术与自主设备研发相结合,建立了适用于我国海相页岩的分析测试技术和标准,对于推动我国页岩气的勘探开发进程发挥了重要的作用。为了给我国页岩气基础地质研究、实验室建设及相关标准制定提供参考和指导,归纳总结了国内外在上述3项页岩气地质评价关键实验技术方面所取得的进展,并对相关技术未来的发展趋势进行了展望。研究结果表明:①对于页岩微观孔隙结构测试,目前已经形成了多种手段相结合的定性观测和定量表征测试方法,实现了由静态表征向动态表征的转化,未来需要在页岩孔隙结构的原位表征和孔内流体赋存特征直接观测等方面做进一步的研究;②对于页岩含气性测试,目前已经建立了现场与室内相结合的含气性定量表征系列技术,实现了对页岩吸附气和游离气赋存特征的定量评价,未来需要在深层页岩损失气量计算、页岩气吸附机理及模型等方面做进一步的研究;③对于页岩物性测试,目前已经建立了多种方法相结合的孔隙度和渗透率测试技术,实现了对页岩孔隙有效性的定量评价,未来需要在孔隙度测试条件和方法等方面进行对比研究并统一标准。结论认为,只有不断地改进和优化页岩气地质评价实验技术,才能够满足科研与生产的需求。     

A theoretically-based novel protocol for the analytic treatment of the glass failure stresses associated with coaxial double ring test method

With the aim of validating a new standardized Coaxial Double Ring testing procedure, without overpressure and with fixed geometry, an ad hoc theoretical approach has been proposed here to rearrange the laboratory outcomes accounting for the effects of the geometric non-linearities associated with such a testing configuration. By borrowing this idea, once the experimental values of the failure load have been determined, it has been possible to obtain an expression in closed form (fully defined by only two coefficients) of the maximum tensile stress (σ_max) in the core of the specimen. Following this, in order to make the laboratory outcomes comparable and homogeneous, the σ_max-values have been then re-scaled to a common reference condition (equibiaxial stress on a reference area, σ_eqbx), by means of the use of a correction coefficient (K) able to determine, under a condition of equal probability of failure, the effective area (A_eff) of the tested specimens. After being corrected to account for the effects of the stress corrosion cracking (static fatigue effect), all re-scaled data have been finally interpreted using a Weibull-type statistical distribution to determine the main fractile values of the glass strength. Doing so, despite some unavoidable approximations, this procedure furnished a highly effective means of determining the bending strength of float glass. Unlike the pure numerical approach proposed in codes and literature, which requires to correct the experimental data via FEM simulation, the rationale behind the proposed approach is in fact to elaborate the experimental data through an analytic treatment of the problem, which would greatly facilitate the interpretation of the data as well as the standardization of the testing procedure.     

Flow conditioning system for tri-sonic high pressure aerothermal testing

Blowdown testing offers a cost-effective experimental tool to replicate the aerothermal conditions in numerous high speed systems. The wind tunnel must replicate the inlet operating conditions, while the spatial and time dependent inlet flow conditions should be assessed carefully. This paper provides a design methodology and rules that ensure adequate flow conditioning in high inlet pressure wind tunnels suitable for subsonic and supersonic operation with mass-flow limits ranging from 1 kg/s to 25 kg/s, Reynolds numbers from 10³ (1/m) to 4x10⁷ (1/m), and Mach numbers from 0.01 up to 6. The quality of the proposed flow conditioning system was evaluated using stereo PIV measurements combined with hotwire, Pitot probe, and total flow temperature traverses.     

Effect of different control strategies on rapid cold start-up of a 30-cell proton exchange membrane fuel cell stack

Many places experience extreme temperatures below −30 °C, which is a great challenge for the fuel cell vehicle (FCV). The aim of this study is to optimize the strategy to achieve rapid cold start-up of the 30-cell stack at different temperature conditions. The test shows that the stack rapidly starts within 30 s at an ambient temperature of −20 °C. Turning on the coolant at −25 °C show stability of the cell voltage at both ends due to the end-plate heating, however, voltage of intermediate cells fluctuates sharply, and successful start-up is completed after 60 s. The cold start strategy changes to load-voltage cooperative control mode when the ambient temperature reduced to −30 °C, the voltage of multiple cells in the middle of the stack fluctuate more drastic, and start-up takes 113 s. The performance and consistency of the stack did not decay after 20 cold start-up experiments, which indicates that our control strategies effectively avoided irreversible damage to the stack caused by freeze-thaw process.     

Compressive cyclic response of PEM fuel cell gas diffusion media

The fuel cell gas diffusion media (GDM) is a highly porous carbon-fiber-reinforced thin composite layer. The experimental response of these materials is observed to be highly nonlinear at low-stress levels. The cyclic mechanical response of GDM is investigated in terms of stiffness and damage parameters. The prediction of the state of deformation in GDM is vital in relating GDM's properties to ohmic and transport losses. To this end, a compressible form of the phenomenological model is proposed to capture the experimental cyclic response accurately. The model is constituent dependent; that is, the cumulative cyclic stress-strain response of GDM is a function of individual constituent phases present in the material. These individual constituents are porous matrix and reinforced fibers. The model hence derived for a typical GDM material, can predict residual strain, hysteresis, and damage quotient associated with the stress softening. This advanced model is implemented in the numerical domain to evaluate the response of the polymer electrolyte fuel cell (PEFC) unit cell. The stress-strain distribution fields are analyzed and compared with those of conventional GDM models. The results point to a remarkable deviation from the conventional notion of structural analysis.     

Data-driven parameterization of polymer electrolyte membrane fuel cell models via simultaneous local linear structured state space identification

In order to mitigate the degradation and prolong the lifetime of polymer electrolyte membrane fuel cells, advanced, model-based control strategies are becoming indispensable. Thereby, the availability of accurate yet computationally efficient fuel cell models is of crucial importance. Associated with this is the need to efficiently parameterize a given model to a concise and cost-effective experimental data set. A challenging task due to the large number of unknown parameters and the resulting complex optimization problem. In this work, a parameterization scheme based on the simultaneous estimation of multiple structured state space models, obtained by analytic linearization of a candidate fuel cell stack model, is proposed. These local linear models have the advantage of high computational efficiency, regaining the desired flexibility required for the typically iterative task of model parameterization. Due to the analytic derivation of the local linear models, the relation to the original parameters of the non-linear model is retained. Furthermore, the local linear models enable a straight-forward parameter significance and identifiability analysis with respect to experimental data. The proposed method is demonstrated using experimental data from a 30 kW commercial polymer electrolyte membrane fuel cell stack.     

电解锰渣制备微晶玻璃正交实验研究

将煅烧后的电解锰渣作为单一的实验原料,采用烧结法,制备微晶玻璃,通过正交实验对锰渣微晶玻璃的热处理方案及性能进行探讨。实验通过DSC、XRD、SEM等方法对样品的性能进行表征,并测试了样品的体积密度、抗弯强度等性能。结果显示:不同的热处理条件下的锰渣微晶玻璃的主晶相均为透辉石(含铁),次晶相为普通辉石相。在800℃/0.5 h+980℃/1 h的热处理条件下得到的锰渣微晶玻璃的综合性能最优,其抗弯强度为106.82 MPa;体积密度为2.68 g/cm^3;维氏硬度为4.43 GPa;耐酸度为0.71%;耐碱度为0.07%。此外,锰渣微晶玻璃用作建筑材料,有非常大的应用潜力。     

Experimental and numerical study of the compact heat exchanger with different microchannel shapes

Experimental and numerical analysis of heat transfer and fluid flow in the compact heat exchanger has been done in this paper. In an open circuit wind tunnel, developed on purpose for this investigation, the measurement of working media temperatures and mass flow rates for heat exchanger with microchannel coil has been accomplished. In accordance with the heat exchangers used for experiments, numerical 3D simulation of adequate geometry shapes has been done. With utilization of air/water side numerical simulation, more detailed results have been achieved in relation to the simulation that assumes constant temperature or constant heat flux on the pipe wall. Good agreement between experimentally measured and numerically calculated results has been accomplished. The influence of different microchannel shapes on heat transfer effectiveness and pressure drop has been studied numerically. Comparison of results has been made accompanied by the discussion and final conclusions.     

Damage accumulation modeling under uniaxial low cycle fatigue at elevated temperatures

The paper presents a fatigue damage accumulation model, which allows us to predict fatigue life under low cycle uniaxial loadings at elevated temperatures. The structure of the model has been based on the stress–strain curves obtained during the experimental study. The model has been verified experimentally by applying experimental studies carried out on ENAW-2024T3 aluminum alloy and 2Cr–2WVTa steel. Moreover, a comparison between the results of fatigue life prediction using the proposed damage accumulation model was done with the results obtained on the basis of various generally applied models, based on the Manson–Coffin dependency. Furthermore this paper presents the results of experimental studies carried out on the aluminum alloy ENAW 2024 T3 under uniaxial low cycle fatigue loadings in the conditions of elevated temperatures. In the course of the study, material constants and the parameters of the stress–strain curve in the range of low cycle fatigue for four levels of temperatures (20, 100, 200 and 300 °C) were set.     

斜轧穿孔法制备Ti80合金无缝管工艺分析

运用有限元技术模拟了两辊斜轧穿孔法制备Ti80合金无缝管坯的三维热力耦合过程。仿真结果能动态显示坯料从咬入到稳定穿孔再到穿出3个阶段复杂的塑性成形过程,并能辅助分析中心孔腔的形成机理以及坯料在穿孔阶段各物理场量的分布。结果表明:坯料刚接触顶头时,中心金属存在明显塑性变形,结合轧制中心线上不同方向的正应力状态为(+,-,+),判断中心孔腔的形成为拉应力作用下的塑性开裂。在穿孔过程中,坯料的应变分布沿轴向呈U1+W+2U2形态,沿径向为片层状,最终穿制毛管等效应变可达5～11;坯料的外表面与导盘接触区应变速率为0.71～3.6s~(-1),而与轧辊接触区高达4.6～26s~(-1),大的应变速率有助于毛管的塑性成形过程;顶头前坯料的温度最高,与穿孔工具接触的区域温度略有降低,但绝大部分变形区温度都处于单相区。模拟所得全流程顶头轴向力与轧制力的变化呈现典型的3阶段分布,其中稳定穿孔阶段力能参数的均值接近试验所得,从而验证了模型的准确性。基于有限元模拟的工艺条件,在实验轧机上一火次顺利穿制出Ti80合金无缝管坯,其显微组织展现为单一的魏氏组织形态,且由于变形剧烈,从外表面到中间层再到内表面均为等轴细小的β动态再结晶晶粒;力学性能测试表明该组织状态下的毛管的强度和塑性均满足指标要求。