基于Matlab计算滚动轴承滚滑接触内部应力分布

滚动轴承服役过程中,因滚滑现象和残余应力的存在,使赫兹接触应力不能反映材料真实的受力状态,应力分布与实验现象存在一定的偏差,因此滚滑接触下材料的内部应力计算显得尤为重要。研究一种快速、简单的材料滚滑接触内部应力的计算方法,以替代耗时长的有限元法。以现有公式为基础,通过Matlab编程计算滚滑接触下材料内部的应力场;对比不同摩擦因数下2D、3D滚滑接触内部应力场的差别。结果表明:摩擦因数越大,最大剪切应力越大,位置越接近表面,与滚动方向的夹角越小;切向摩擦力使接触点两侧最大正交切应力大小及位置发生变化;随着摩擦因数增大,一侧应力值上升,位置靠近表面,另一侧反之。提出的计算方法简单、方便,其结果为解析解,便于与残余应力或其他应力结合求出真实应力场。通过实例分析发现,真实应力场能够更好地解释实验现象,对于轴承材料组织演变的研究有重要意义。     

On the thermally-induced seizure in bearings: A review

This paper presents a state-of-the-art survey of papers reported on the nature of a troublesome failure mode in bearings known as seizure. This mode of failure is thermally-induced and it occurs in both journal and rolling element bearings. To gain insight, particular attention is given to reported experimental observation, various mechanisms involved, and available prediction methodologies.     

Multi-objective iterative optimization algorithm based optimal wavelet filter selection for multi-fault diagnosis of rolling element bearings

Rolling element bearings (REBs) play an essential role in modern machinery and their condition monitoring is significant in predictive maintenance. Due to the harsh operating conditions, multi-fault may co-exist in one bearing and vibration signal always exhibits low signal-to-noise ratio (SNR), which causes difficulties in detecting fault. In the previous studies, maximum correlated kurtosis deconvolution (MCKD) has been validated as an efficient method to extract fault feature in the fault signals. Nonetheless, there are still some challenges when MCKD is applied to fault detection owing to the rigorous requirements of multiple input parameters. To overcome limitation, a multi-objective iterative optimization algorithm (MOIOA) for multi-fault diagnosis is proposed. In this method, correlated kurtosis (CK) is taken as a criterion to select optimal Morlet wavelet filter using the whale optimization algorithm (WOA). Meanwhile, to further eliminate the effect of the inaccurate period on CK, the update process of period is incorporated. After that, the simulated and experimental signals are utilized to testify the validity and superiority of the MOIOA for multiple faults detection by the comparison with MCKD. The results indicate that MOIOA is efficient to extract weak fault features even with heavy noise and harmonic interferences.     

基于旋滚比的电主轴轴承预紧力优化研究

为研究不同工况下轴承预紧力对电主轴轴承动力学的影响规律，基于外轨道控制理论,建立了一种以旋滚比可优化的轴承预紧力动力学模型。通过分析高速状态下滚动体载荷和特征参数动态变化过程，构建综合考虑滚动体滚动、自旋转、陀螺运动和离心力的轴承动力学分析模型，在此基础上，计算旋滚比动态变化结果；研究Jones发现的阈值与旋滚比之间的动态定量映射关系；以轴承滚动体打滑状态为优化目标，使用MATLAB仿真分析不同工况下轴承最佳预紧力。建模分析表明，轴承旋滚比大小可以反映轴承预紧效果，也可实现轴承预紧力动态定量优化。     

Drag Power Loss Investigation in Cylindrical Roller Bearings Using CFD Approach

In high-speed rolling element bearings, the drag forces can be prominent and it is demonstrated in this investigation that the classical models may not be appropriate for correctly estimating this power loss contribution. A modification of the models is thus proposed, including the usual drag forces formulation relying upon the drag coefficient to be evaluated from a numerical computational fluid dynamics (CFD) approach. A three-dimensional approach that considers both the rings and the cylinder ends seems the only adequate approach to be used because a two-dimensional approach predicts a drag coefficient value that is too low. When using the former computed drag coefficient for the evaluation of the total power losses, high values of oil volume fraction must be employed to recover the measured power losses.     

A new strength test for ceramic cylinders—The Notched Roller Test

A new tensile strength test for ceramic rollers (cylinders) is presented, following the idea of the previously published and since that time standardized notched ball test. The specimen is prepared by cutting a long narrow notch along the symmetry plane of the roller, perpendicular to the end faces. By applying compressive forces perpendicular to the notch, tensile stresses are induced in the outer surface region of the roller opposite to the notch, mainly pointing in tangential direction with respect to the roller axis. The stress amplitude is proportional to the applied force and depends also on the test geometry and the Poisson’ ratio, which has been analyzed carefully with FE methods.Strength tests have been performed on two different qualities of commercial silicon nitride rollers of 10 mm diameter and length. According to their specification a significant difference in the strength has been obtained.     

橡胶垫隔震结构弹塑性动力分析

采用HBTA2 0程序 ,对我国首栋橡胶垫隔震结构进行双向地震波作用下的弹塑性动力分析。分析结果表明 ,隔震装置的水平变形和耗能能力可以大大减轻地震对结构的影响。最后 ,对橡胶垫隔震结构的动力分析及工程应用提出了有益的建议     

屋盖结构柱顶隔震技术的研究

根据屋盖结构的特点,提出柱顶隔震技术;随之,建立串联弹簧模型理论用于初步确定隔震垫参数,再使用非线性动力时程分析法进行详细设计。算例表明,屋盖隔震技术不仅大大降低了屋盖本身的反应,也有效保护了柱和基础等下部结构,而且屋盖侧移和隔震垫变形正常,因此柱顶隔震技术应用于屋盖结构是可行的。     

基础隔震建筑中应用变刚度保护装置的地震反应分析

长周期的地面运动会使隔震建筑物发生类共振而导致隔震支座失稳破坏。在这种情况下,可以利用附加的弹簧改变建筑物的周期,减小隔震层的变形,使之限制在允许的范围内,同时使上部结构的层间剪力不明显增大。按照多质点结构分析模型推导了不发生附加、右侧附加、左侧附加弹簧的运动方程,编制了相应的分析程序。通过对模型实例分析,论证了变刚度保护装置在限制支座大变形中的作用,讨论了在工程设计中如何选取变刚度保护装置的适宜参数。     

Finite element analysis of the stability of multilayer elastomeric bearings

The stability of multilayer elastomeric bearings is considered within the framework of two-dimensional finite elasticity. For this purpose, simple constitutive equations which generalize those of a transversally isotropic linear elastic solid are considered. A finite element formulation is discussed which is capable of accounting for very general boundary conditions. For moderate deflections and classical boundary conditions this formulation leads to numerical results in close correspondence with those obtained by Haringx's one-dimensional treatment. It is shown that the presence of boundary conditions in the form of unilateral constraints explains a softening effect which has been experimentally observed during the testing of this type of composite column. Experimental results are also presented which indicate that this softening effect is not produced by a form of material instability. These experimental results provide further justification for the simple constitutive model adopted.