Effect of lognormal particle size distributions on particle spreading in additive manufacturing

Additive manufacturing (AM) has attracted much attention worldwide in various applications due to its convenience and flexibility to rapidly fabricate products, which is a key advantage compared to the traditional subtractive manufacturing. This discrete element method (DEM) study focusses on the impact of particle polydispersity during the particle spreading process on parameters that affect the quality of the final product, like packing and bed surface roughness. The particle systems include four lognormal particle size distribution (PSD) widths, which are benchmarked against the monodisperse system with the same mean particle diameter. The results reveal that: (i) the solid volume fraction of the initial packed particle bed in the delivery chamber increases then plateaus as the PSD width increases; (ii) regardless of PSD width, the solid volume fraction of the particle bed increases with spreading layer height before compression, but decreases with layer height after compression; (iii) the bed surface roughness increases with PSD width or layer height both before and after the compression of the spreading layer; (iv) the extent of increase in solid volume fraction during compression is correlated with the extent of decrease in bed surface roughness; and (v) the broader PSDs exhibit larger fluctuations of solid volume fraction of the particle bed and bed surface roughness due to greater variability in the arrangement of particles of different sizes. The results here have important implications on the design and operation of particle-based AM systems.     

Reformate-enriched gasoline-ethanol blends: Volatility criteria and azeotrope formation

Four hydrocarbon-base gasolines (BG) were formulated from the local refinery streams; isomerate, reformate, and light naphtha. The formulations were enriched in reformate. Each of these BG formulations was blended with 10 vol% of anhydrous ethanol. From ASTM-D86 distillation data, eight distillation curves were constructed and the trend line equations of these distillation curves were developed. Also, the area under each distillation curve (AUDC) was calculated through calculus definite integration technique. Subsequently, the area due to azeotrope formation (ADAF) for each BG-ethanol blend was estimated. In this paper, the influence of increasing reformate proportions on the created positive azeotrope, was studied. Also the influence of increasing reformate proportions on vapor pressure, Temperature for the vapor-liquid ratio of 20, T50 and octane number was studied. The results show that the R² values of the distillation curve equations prove the reliability of the fits. Also, increasing reformate proportion in the fuel blend improves the octane number while increasing reformate proportion decreases the volatility of the fuel formulation.     

月柿提取物体外抗氧化活性研究

目的以月柿提取物为原料,研究其对2,2-联苯基-1-苦基肼基(1,1-diphenyl-2-picrylhydrazyl,DPPH)自由基的清除能力,并测定其多酚类物质没食子酸的含量。方法检测波长为518 nm,反应时间为40 min条件下,以IC_(50)值(清除率为50%时,抗氧化剂的浓度值)作为抗氧化能力评价指标,并采用高效液相色谱法测定其没食子酸含量。结果月柿提取物对于DPPH自由基有良好的清除作用,其IC50值为0.1868 mg/mL,与常用抗氧化剂作用相当,且月柿提取物中没食子酸含量为1.65 g/kg。结论月柿提取物具有很强抗氧化活性,作为化妆品及功能性食品原料有广阔的开发前景。     

仅外墙板为装配式建筑的施工细节

装配式建筑相较于传统建筑,具有节能减排、绿色环保、快速施工、工业化生产和缩短工期等优势,能有效改善我国现阶段建筑业劳动力低、技术创新弱、建筑品质不高的局面,推动建造方式的改变,并能大幅提高企业信息化、可视化管控管理水平,并通过预制装配式产业链的整合,催生相关新产业和服务业,可以使产业链上各企业的核心竞争力得到提高。全产业标准化,规格化,使得信息流、资金流和物流得到有效整合。     

Pb-TKX-50燃烧催化剂的合成及热分解性能

以二氯乙二肟、二甲基甲酰胺、叠氮化钠、盐酸羟胺和硝酸铅等为原料,合成了1,1-二羟基-5,5′-联四唑羟胺铅盐(Pb-TKX-50)燃烧催化剂,研究了Pb-TKX-50对推进剂机械感度的影响以及与推进剂组分的相容性;利用差示扫描量热法和热重法研究了Pb-TKX-50在不同升温速率下的热分解过程,计算其表观活化能(E K和E O)和指前因子(A K),得到其热分解动力学参数、热分解机理函数、热爆炸温度和热力学性质。结果表明,在推进剂配方中加入Pb-TKX-50燃烧催化剂,可以改善其撞击感度和摩擦感度,且与推进剂组分的相容性良好;Pb-TKX-50的主峰分解温度相对于TKX-50的主峰分解温度显著提高,说明其热稳定性显著提高。Ozawa法和Kissinger法得到Pb-TKX-50的表观活化能分别为181.45 kJ/mol和182.49 kJ/mol,且热分解过程符合Avrami-Erofeev方程;Pb-TKX-50的自加速分解温度和爆炸临界温度分别为500.53 K和544.33 K,表明其热稳定性良好;Pb-TKX-50催化剂的热分解自由能(ΔG^≠)为158.87 kJ/mol,活化焓(ΔH^≠)为187.03 kJ/mol,活化熵(ΔS≠)为52.98 kJ/mol。     

Mechanical behavior of electrochemically hydrogenated electron beam melting (EBM) and wrought Ti–6Al–4V using small punch test

The influence of electrochemical charging of hydrogen at j = ?5 mA/cm² for 6, 12, 48 and 96 h on the structural and the mechanical behavior of wrought and electron beam melting (EBM) Ti–6Al–4V alloys containing 6 wt% β and similar impurities level was investigated. The length of the α/β interphase boundaries in the EBM alloy was larger by 34% compared to that in the wrought alloy. The small punch test (SPT) technique was used to characterize the mechanical behavior of the non-hydrogenated and hydrogenated specimens. It was found that the maximum load and the displacement at maximum load of the wrought alloy remained nearly stable after 6 h of charging, showing a maximum decrease of ～32% and 11%, respectively. Similarly, hydrogenation of the EBM alloy resulted in a gradual degradation in mechanical properties with charging time, up to ～81% and 86% in pop-in load and displacement at the “pop-in” load, respectively. The mode of fracture of the wrought alloy changed from ductile to semi-brittle with mud-cracking in all hydrogenated specimens. In contrast, the mode of fracture of the EBM alloy changed from a mixed mode ductile-brittle fracture to brittle fracture with star-like morphology. The degraded mechanical properties of the EBM alloy are attributed to its α/β lamellar microstructure which acted as a short-circuit path and enhanced hydrogen diffusion into the bulk as well as δ_a and δ_b hydride formation on the surface. In contrast, a surface layer with higher concentration of δ_a and δ_b hydrides in the wrought alloy served as a barrier to hydrogen uptake into the bulk and increased the alloy resistivity to hydrogen embrittlement (HE). This study shows that EBM Ti–6Al–4V alloy is more susceptible to mechanical degradation due to HE than wrought Ti–6Al–4V alloy.     

Viscoelastic behaviors and drying kinetics of different aqueous gelcasting systems for large Nd: YAG laser ceramics rods

Large and nondeforming Nd: YAG ceramic prepared by wet forming is of great importance as gain medium to obtain high-power solid-state lasers. However, it is difficult to achieve high-quality laser ceramics due to insufficiency of the in-depth understanding of transformation mechanism of gels viscoelasticity and effective control means during drying process. In this work, the rheological behaviors, viscoelastic characteristics, and mechanical strengths in classical acrylamide (AM) and novel Isobam (PIBM) gelcastings were systematically compared to explore the suitable route for the large-sized 2% Nd: YAG transparent ceramics with high aspect ratio (>10). AM system exhibited a higher complex viscosity (1.82 × 10⁵ Pa s), a shorter gel time (92.9 seconds), and a higher flexural strength (about 24.46 MPa) than PIBM system, and especially its ability to quickly gel was beneficial to the homogeneity of green body. In addition, the order of drying rates of wet gels in four drying media was observed as follows: 55℃ hot air> ethanol> solid desiccant> PEG-11000 and the moisture diffusion coefficients were calculated and simulated to offer the deep consideration of drying kinetics. The “ethanol + 55℃ hot air” was regarded as an effective composite drying method to eliminate defect and to achieve φ8 mm × 160 mm Nd: YAG ceramic with the in-line transmittance of 83% @1064 nm. Therefore, not only the cognition of gel process, but also the defects control strategy is proposed. More importantly, this work greatly promotes the application of wet forming and laser ceramics in high-power lasers.     

Steel slag waste combined with melamine pyrophosphate as a flame retardant for rigid polyurethane foams

To explore the potential application of industrial waste, steel slag powder in combination with melamine pyrophosphate (MPP) was adopted to improve the flame retardancy of rigid polyurethane foam (RPUF). The incorporation of steel slag slightly reduced the thermal conductivity of the resulting flame-retardant RPUF samples. The addition of MPP and/or steel slag did not significantly alter the thermal stability in terms of T_-10% and T_max but did obviously increase the T_-50% value, suggesting the improved thermal resistance of the residues. The coaddition of MPP and steel slag into RPUF resulted in higher LOI values and lower peak heat release rates than the samples incorporating either MPP or steel slag alone. The superior flame retardancy could be attributed to MPP promoting char formation, which then acted as a barrier at the beginning of RPUF thermal decomposition; simultaneously, the thermally stable inorganics in the steel slag powder strengthened the thermal resistance of this char layer.     

AM用盘式刹车片生产线设备配套研究

介绍了AM用盘式刹车片生产线设备配套方案及相应研发检测设备,指出此类生产线已在实践中应用,具有实用性和先进性,可供盘式刹车片生产厂家参考。