Thermal properties of hierarchical YSZ and LZO ceramic microspheres with multi-scaled voids investigated by using theoretical,experimental and simulation methods

Heat transfer within ceramic feedstock powders is still unclear, which impedes optimization of the thermal and mechanical properties of the thermal sprayed coatings. The microspheres (yttria-stabilized zirconia YSZ and lanthanum zirconate LZO) were prepared via the electro-spraying assisted phase inversion method (ESP). The thermal properties of the two ESP microspheres and a commercial hollow spherical powder (HOSP) were investigated by using theoretical, experimental, and simulation methods. Thermal conductivity of the single microsphere was estimated via a novel nest model that was derived from the Maxwell-Eucken 1 and the EMT model. Thermal conductivity of a single YSZ/LZO-ESP microsphere prepared at 1100–1200 °C was within 0.36–0.75 W/m K, which was ～ 20 % lower than that of a single YSZ-HOSP microsphere with a similar porosity. Heat flux simulation showed that high tortuosity around the multi-scaled voids of the ESP microsphere led to a more efficient decrease in thermal conductivity compared with total porosity.     

Solution precursor thermal spraying of gadolinium zirconate for thermal barrier coating

Gadolinium zirconate (GZ) is an attractive material for thermal barrier coatings (TBCs). However, a single layer GZ coating has poor thermal cycling life compared to Yttria Stabilized Zirconia (YSZ). In this study, Solution Precursor High Velocity Oxy-Fuel (SP-HVOF) thermal spray was used to produce a double layer GZ/YSZ TBC and compared the thermal cycling performance with the single layer YSZ TBC. The temperature behaviour of the solution precursor GZ was studied, and single splat tests were carried out to obtain an optimised spray parameter. In thermal cycling tests, the single-layer YSZ reached 20 % failure at 85 ± 5 cycles, whereas the double-layer GZ/YSZ was at 70 ± 15 cycles. The single-layer failed at the topcoat/TGO interface, whereas the double-layer failed at GZ/YSZ interface and topcoat/TGO interface. Moreover, Gd diffusion occurred near the GZ/YSZ interface, resulting in porosities in the GZ layer.     

Optical properties of gadolinia-doped cubic yttria stabilized zirconia single crystals

Cubic zirconia single crystals stabilized with yttria and doped with Gd₂O₃ (0.10–5.00 mol%) were prepared by the optical floating zone method, and characterized by a combination of X-ray diffraction (XRD), and Raman, electron paramagnetic resonance (EPR), ultraviolet–visible (UV–Vis), photoluminescence excitation (PLE) and photoluminescence (PL) spectroscopic techniques. XRD and Raman spectroscopy showed that the crystal samples were all in the cubic phase, whereas the ceramic sample consisted of a mixture of monoclinic and cubic phases. The absorption spectrum showed four peaks at 245, 273, 308, and 314 nm in the ultraviolet region, and the optical band gap differed between samples with ≤3.00 mol% and those with >3.00 mol% Gd₂O₃. The emission spectrum showed a weak peak at 308 nm and a strong peak at 314 nm, which are attributed to the ⁶P_5/2 → ⁸S_7/2 and ⁶P_7/2 → ⁸S_7/2 transitions of Gd³⁺, respectively. The intensities of the peaks in the excitation and emission spectra increased with Gd³⁺ concentration, reached a maximum at 2.00 mol%, then decreased with higher concentrations. This quenching is considered to be the result of the electric dipole-dipole interactions, and this interpretation is supported by the Gd³⁺ EPR spectra, which showed progressive broadening with increasing Gd³⁺ concentration throughout the concentration range investigated.     

Influence of substrate temperature on the microstructure of YSZ films and their application as the insulating layer of thin film sensors for harsh temperature environments

Thin film sensors are employed to monitor the health of hot-section components of aeroengine intelligence (for instance, blades), and electrical insulating layers are needed between the metal components and thin film sensors. For this purpose, the electrical insulation characteristics of an yttria-stabilized zirconia (YSZ)/Al₂O₃ multilayer insulating structure were investigated. First, YSZ thin films were deposited by DC reactive sputtering at various substrate temperatures, and the microstructural features were investigated by scanning electron microscopy and X-ray diffraction. The results indicate that the micromorphology of the YSZ thin film gradually became denser with increasing substrate temperature, and no new phases appeared. The compact and uniform topography of the YSZ thin film improved the insulation properties of the multilayer insulating structure and enhanced the adhesion of the thin film sensors. In addition, the electrical insulation properties of the YSZ/Al₂O₃ multilayer insulating structure were evaluated via insulation resistance tests from 25 to 800 °C, in which the YSZ thin film was deposited at 550 °C. The results show that the insulation resistance of the multilayer structure increased by an order of magnitude compared with that of the conventional Al₂O₃ insulating layer, reaching 135 kΩ (5.1 × 10^?6 S/m) at 800 °C. Notably, the insulation resistance was still greater than 75 kΩ after annealing at 800 °C for 5 h. Finally, the shunt effect of the YSZ/Al₂O₃ multilayer insulating structure was estimated using a PdCr thin film strain gauge. The relative resistance error was 0.24%, which demonstrates that the YSZ/Al₂O₃ multilayer insulating structure is suitable for thin film sensors.     

Compressive and flexural properties of novel polylactic acid/hydroxyapatite/yttria-stabilized zirconia hybrid nanocomposite scaffold

The mechanical property is a crucial factor in the design of bone tissue engineering scaffolds. In the current study, novel PLLA (Poly-L-lactic acid)–Hydroxyapatite (HA)–yttria-stabilized zirconia (YSZ) nanocomposite scaffold with various compositions was prepared and characterized. The effect of HA and YSZ contents on the mechanical behavior of the resultant composites was investigated. TEM micrograph revealed that HA particles are needle-like in shape and nano in size. Scanning electron microscopy (SEM) micrograph also showed that YSZ powder is in granule form and submicron size. SEM disclosed that all scaffolds had a highly interconnected porous structure and X-ray diffractometry revealed that there were some molecular interactions between PLA (Polylactic acid), HA, and YSZ in the composites. The results depicted that introducing YSZ to the nanocomposite leads to a significant increase in compressive strength, modulus, and densification strain. In addition, flexural strength and modulus showed an upward trend by adding YSZ particles to scaffolds. It should be noted that PLA–20%HA–20%YSZ indicates the highest strength and modulus in both compression and bending tests, though, it did not demonstrate the proper strain compared to other scaffolds. Thus, PLA–15%HA–15%YSZ has been reported as the best candidate due to appropriate strength and strain. Also, energy absorption in nanocomposites showed an upward trend by increasing the amount of YSZ particles. It was found that the strength of samples was declined after being soaked in simulated body fluid. However, scaffolds with HA underwent more decrease in strength compared to samples containing YSZ.     

Effect of hydrothermal aging on dental multilayered zirconia for monolithic restorations: An in vitro study

The aim of this in vitro study was to investigate the changes in mechanical, optical, and surface properties of multilayered zirconia during hydrothermal aging.One conventional block (Katana Zirconia HT) and three multilayered blocks (Katana Zirconia ML, STML, and UTML) of monolithic zirconia were examined. Bar-shaped specimens were autoclaved at 134°C and 0.2MPa for 0, 5, and 10 h. The Young's modulus, three-point flexural strength, and nanoindentation hardness were measured to evaluate the mechanical properties. The surface roughness, phase distribution, surface microstructure, and elemental composition were measured to analyze the surface properties. The contrast ratio and total transmittance were measured via spectrophotometry to evaluate the optical properties. Statistical differences were analyzed using appropriate ANOVA, Tukey HSD post hoc tests, and independent and paired sample t-tests (α = .05).The monoclinic phase increased gradually after hydrothermal aging. The yttrium and zirconium concentrations decreased, and the oxygen concentration and the surface roughness increased in all specimens (P<.05) after the aging process. All specimens showed significant grain push-out and microcracks. The total transmittance increased, and the contrast ratio and Young's modulus decreased in all specimens (P<.05) after the aging process. The nanoindentation hardness and three-point flexural strength exhibited a decreasing tendency after the aging process. However, there were no statistical differences (P>.05) between the materials. Significant interactions between material grades and hydrothermal aging were found for all the properties studied (P<.001).Microstructural alterations and significant phase transformations were detected on the surface of the multilayered zirconia after hydrothermal aging. The hydrothermal aging led to increased surface roughness, opaqueness, and elasticity of multilayered zirconia. The optical, mechanical, and surface properties of multilayered zirconia were influenced by the grade of the material after hydrothermal aging. Careful consideration of the grade of materials is necessary for the appropriate selection of multilayered zirconia ceramics for monolithic restorations.     

Investigation of surficial and interfacial properties of BaCo0.4Fe0.4Zr0.1Y0.1O3-δ cathode directly on yttria-stabilized zirconia electrolyte for solid oxide fuel cell

The cobalt/iron-containing perovskites are the most promising cathodes for the intermediate-temperature solid oxide fuel cell (IT-SOFC). However, these cathodes are generally not directly applied on the currently available commercial yttria-stabilized zirconia (YSZ) electrolyte due to the issues of over-firing, harmful reaction and thermal incompatibility. BaCo_0.4Fe_0.4Zr_0.1Y_0.1O_3-δ (BCFZY) which contains both zirconium and yttrium ions can theoretically be more compatible with the YSZ electrolyte. This paper focuses on the surficial and interfacial properties of BCFZY directly prepared with YSZ under different conditions. The surface of BCFZY by the glycine-nitrate process (GNP) can form the nanoparticles in contrast to that by solid-state reaction (SSR). The peak power density of the cell with BCFZY-GNP cathode directly on YSZ electrolyte can reach 1250 mW cm⁻² at 750 °C, which is hardly achieved on the reported traditional cobalt/iron-containing cathodes. It is proved that BCFZY-GNP cathode fired at 900 °C can show more distinct nanoparticles with extensive specific surface area and better BCFZY|YSZ interface, which can promote both oxygen exchange and ion incorporation processes.     

Colloidal processing of Al2O3-doped zirconia ceramics with CaO–P2O5–SiO2 glass as additive

Well-dispersed concentrated aqueous suspensions of Al₂O₃-doped Y-TZP (AY-TZP), AY-TZP with 5.4 vol% of CaO–P₂O₅–SiO₂ (CaPSi) glass (AY-TZP5) and 10.5 vol% CaPSi glass (AY-TZP10), with ammonium polyacrylate (NH₄PA) dispersant were prepared to produce slip cast compacts. The rheological properties of 35 and 40 vol% slips were studied. The densification, microstructure as well as hardness and fracture toughness were investigated as a function of CaPSi glass content at 1300°C-1500°C. The optimum NH₄PA concentration of 35 vol% AY-TZP5 and AY-TZP10 slips at pH ~9 was found to be about 43% and 67% greater than that of AY-TZP slips; this behavior was related to the greater amounts of Ca²⁺ ions leached out from the CaPSi glass surface. The viscosity of stabilized 40 vol% slips with NH₄PA attained a minimum value at 5.4 vol% CaPSi glass addition, and resulted in a more dense packing of cast samples. AY-TZP5 can be sintered at a lower temperature (1300°C) compared to that of AY-TZP. AY-TZP5 exhibited a fine microstructure of tetragonal ZrO₂ (grain sizes below 0.3 µm), and ZrSiO₄–Ca₂P₂O₇ particles homogeneously distributed within the zirconia matrix. It presented similar fracture toughness and a slightly lower hardness compared to those of AY-TZP.     

Microstructure and mechanical properties of Al2O3/ZrO2 composites by two-step sintering

Composites of Al₂O₃/ZrO₂ (containing 25, 50, and 75 vol% ZrO₂) were prepared by mixing Al₂O₃ and ZrO₂ suspensions. The microstructural control via two-step sintering (TSS) was the main objective of this work. For this purpose, different sintering curves were constructed, aiming to achieve the best temperature combination for the sintering steps that provides higher density and finer microstructure. The results were compared with single-step sintering (SSS). Furthermore, microhardness and fracture toughness were measured for the best TSS specimens under each composition. The results showed that the high densities were obtained, and the reduction of grain size was greater than 40% for two-step sintered specimens, compared to SSS ones. Consequently, microhardness values increased. However, fracture toughness values remained unchanged.     

Interplay of the phase and the chemical composition of the powder feedstock on the properties of porous 8YSZ thermal barrier coatings

Some chemical impurities enhance sintering kinetics of ceramic Thermal Barrier Coatings (TBCs) which can cause their premature failure during operation in gas turbine engine by causing reduction in coating’s strain compliance as well as faster bond-coat oxidation due to increased thermal conductivity. Certain chemical impurities are also believed to suppress resistance to tetragonal to monoclinic phase transformation in 8YSZ, which can also be an important factor regarding TBC’s performance. Most of the impurities and some of the monoclinic phase present in the powder feedstocks can survive into the as-sprayed coating. Therefore, there is a general trend towards OEMs requiring the lowest amounts of chemical impurities and the lowest amounts of monoclinic phase in the powder feedstocks. This paper presents a comprehensive investigation aimed at understanding the role and the relative importance of the chemical and phase purities of the powder feedstock for the properties and performance of thick 8YSZ TBCs.