On reducing the size of liquid separators for injector circulation plate freezers

Liquid separators for injector plate freezers are large because the liquid level rises towards the end of the freezing process. To calculate the volume of liquid being collected in the separator during freezing the freezing time and the heat removed must be evaluated. A simple method of freezing time estimation based on the progression of a phase change front is proposed. The size of separators can be reduced considerably by letting part of the liquid feed by-pass the injector during initial freezing. With this arrangement the injector dimensions are based upon a refrigerating capacity lower than the maximum.