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工艺参数对铝连续挤压包覆护套成形的影响(英文)
引用本文:赵颖,宋宝韫,运新兵,裴久杨,贾春博,阎志勇. 工艺参数对铝连续挤压包覆护套成形的影响(英文)[J]. 中国有色金属学会会刊, 2012, 22(12): 3073-3080. DOI: 10.1016/S1003-6326(11)61573-2
作者姓名:赵颖  宋宝韫  运新兵  裴久杨  贾春博  阎志勇
作者单位:大连交通大学连续挤压教育部工程研究中心;大连康风科技有限公司
基金项目:Project (51175055) supported by the National Natural Science Foundation of China;Project (201102020) supported by the Natural Science Foundation of Liaoning Province, China;Project (200921085) supported by the Liaoning BaiQian Wan Talents Program, China
摘    要:基于DEFORM3D模拟软件,针对连续挤压包覆过程中模腔流动通道长度和挤压轮转速对铝护套产品的影响进行有限元模拟分析,并进行实验验证。结果表明,模腔中流动通道长度对改善金属流动的均匀性、产品的弯曲角度和横截面的椭圆度发挥重要的作用,增加流动通道长度,可以使产品的流动速度变得均匀,产品的弯曲角度接近理想的零值,并可以获得良好的截面形状;当使用较长的流动通道时,挤压轮转速对产品的弯曲角影响不大。

关 键 词:连续挤压包覆  铝护套  护套成形  模具设计  挤压轮速度  有限元
收稿时间:2011-11-30

Effect of process parameters on sheath forming of continuous extrusion sheathing of aluminum
ZHAO Ying,SONG Bao-yun,YUN Xin-bing,PEI Jiu-yang,JIA Chun-bo,YAN Zhi-yong. Effect of process parameters on sheath forming of continuous extrusion sheathing of aluminum[J]. Transactions of Nonferrous Metals Society of China, 2012, 22(12): 3073-3080. DOI: 10.1016/S1003-6326(11)61573-2
Authors:ZHAO Ying  SONG Bao-yun  YUN Xin-bing  PEI Jiu-yang  JIA Chun-bo  YAN Zhi-yong
Affiliation:1. Engineering Research Center of Continuous Extrusion (Ministry of Education), Dalian Jiaotong University, Dalian 116028, China; 2. Dalian Konform Technical Limited Company, Dalian 116100, China
Abstract:The effect of flow passage length in the die cavity and extrusion wheel velocity on the shape of aluminum sheath during the continuous extrusion sheathing process was analyzed by using finite element methods based on software DEFORM 3D and experimentally validated. The results show that by increasing the flow passage length, the velocity of metal at the cross-section of sheath tends toward uniformity, the values of the bending angles of sheath gradually approach the ideal value of zero and the cross-section exhibits a better shape. The extrusion wheel velocity has negligible effects on the bending shape and cross-section of the sheath product when a long flow passage is used.
Keywords:continuous extrusion sheathing  aluminum sheath  sheath forming  die design  extrusion wheel velocity  finite element
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