Thickness optimization of the TiN metal gate with polysilicon-capping layer on Hf-based high-k dielectric

An optimal thickness of the metal nitride (TiN) film capped by polysilicon for the MOSFET gate electrode application is investigated. Interface trap density, which depends on the TiN film thickness and transistor channel length is suggested to be controlled by mechanical stress of the metal layer after full transistor processing including high temperature annealing. Thinner TiN gate electrode was found to have lower interface trap density. Thicker TiN, however, showed better barrier properties for impurity diffusion from the polysilicon-capping layer. We found that 10 nm is the optimum thickness of the ALD TiN layer for minimizing charge trapping and adequate blocking of boron penetration.