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直齿圆柱齿轮冷精锻新工艺数值模拟研究
引用本文:夏世升,王广春,赵国群,张清萍. 直齿圆柱齿轮冷精锻新工艺数值模拟研究[J]. 热加工工艺, 2003, 0(2): 22-23
作者姓名:夏世升  王广春  赵国群  张清萍
作者单位:山东大学南区模具工程技术研究中心,山东,济南,250061
基金项目:山东省自然科学基金重点项目 (Z2 0 0 0 A0 1 ),山东省优秀中青年科学家科研奖励基金资助 (鲁科计字 [2 0 0 0 ] 4 1 0 )
摘    要:提出了一种由空心坯成形直齿圆柱齿轮的新工艺:预锻分流区-分流终锻,用三维有限元数值模拟软件DEFORM-3D^TM进行了数值模拟研究,得到了锻造载荷-行程曲线以及整个成形过程的应力、应变、速度分布等,并与传统的闭式镦挤工艺模拟的结果进行了比较。分析表明.此工艺与传统的闭式镦挤成形方法相比有诸多优点,为该新工艺的工业化应用奠定了理论基础。

关 键 词:直齿圆柱齿轮 冷精锻 新工艺 数值模拟 闭式镦挤
文章编号:1001-3814(2003)02-0022-02
修稿时间:2001-12-28

Study on A New Cold Precision Forging Technique of Spur Gear Using Numerical Simulation Method
XIA Shi-sheng,WANG Guang-chun,ZHAO Guo-qun,ZHANG Qing-ping. Study on A New Cold Precision Forging Technique of Spur Gear Using Numerical Simulation Method[J]. Hot Working Technology, 2003, 0(2): 22-23
Authors:XIA Shi-sheng  WANG Guang-chun  ZHAO Guo-qun  ZHANG Qing-ping
Abstract:A new technique to form spur gear from hollow billet was proposed,that is performing divided flow region and then final forging by the relief hole.At the same time,3D-FEM simulation of the whole process is performed using DEFORM-3D TM software.And the lode-stroke curve,effective stress distribution,velocity distribution,and so on,were achieved.And then,these results were compared with those achieved using the conventional closed die forging in the same conditions.The results show that this new technique has many advantages over the conventional one,and gives a theory forndation for practical industry productio.
Keywords:spur gear  cold precision forging  new technique  numerical simulation  closed die forging
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