Fabrication of porous microspheres and network arrays of Zn–Al hydrotalcite-like compounds on Al substrate via facile hydrothermal method

The porous microspheres and network arrays of Zn–Al hydrotalcite-like compounds were synthesized on Al substrate using sodium oxalate via a facile one-step hydrothermal approach at low temperature (70 °C). The Zn–Al hydrotalcite-like microspheres assembled by numerous interlaced curved nanoplates with thickness of about 50 nm were generated when the concentration of sodium oxalate is 0.21 M. The XRD pattern indicates that the product was of good quality in terms of phase purity and crystallinity. The morphology of Zn–Al hydrotalcite-like compounds and the thickness of nanoplates varied with the concentration of sodium oxalate, which should be attributed to the different nucleation density and growth rate. When the concentration of Zn²⁺ and sodium oxalate was proportionally reduced the low nucleation density and growth caused the formation of porous network arrays. The reaction temperature directly affected the diffusion rates of ions and thus the density of the nucleation and growth is responsible for the morphology change when the reaction temperature is varied. Additionally, the Zn–Al hydrotalcite-like microspheres transformed into porous network arrays when the sodium oxalate was substituted by the equivalent sodium acetate, which should be attributed to the low alkalinity of sodium acetate. The density and thickness of nanoplates composed of the porous network arrays can be effectively tailored by adjusting the concentration of sodium acetate. On the basis of experimental results, the growth mechanism was proposed and discussed.