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Manufacture of a new kind diamond grinding wheel with Al-based bonding agent
Authors:Shuang-Xi Wang  Lin Geng  Xue-Jing Liu  Biao Geng  Shi-Chao Niu
Affiliation:1. School of Material Science & Engineering, Harbin Institute of Technology, Harbin 150001, China;2. South China Institute of Precision Manufacture, Foshan 528000, China;1. University of São Paulo – USP, School of Engineering – São Carlos – EESC, Department of Production Engineering, São Carlos, SP, Brazil;2. ThyssenKrupp Metalúrgica Campo Limpo – Research & Development, Campo Limpo Paulista, SP, Brazil;1. Hunan Provincial Key Laboratory of High Efficiency and Precision Machining of Difficult-to-Cut Material, Hunan University of Science and Technology, Xiangtan 411201, China;2. School of Mechanical Engineering, Hunan University of Science and Technology, Xiangtan 411201, China;1. Department of Mechanical and Aerospace Engineering, University of Florida, 226 MAE-B, Gainesville, FL, USA;2. Department of Mechanical Engineering, University of Michigan, MI, USA
Abstract:A new kind diamond grinding wheel with Al-based bonding agent was prepared in this paper. The influence of sintering temperature to the relative density (R.D.), hardness and service life of diamond grinding wheels with Alsingle bondSnsingle bondTi, Alsingle bondSnsingle bondTisingle bondNisingle bondCo, Alsingle bondSnsingle bondTisingle bondNi and Alsingle bondSnsingle bondNisingle bondCo bonding agent was studied. The microstructure of different bonding agent sintered at different temperature was observed. The service life of the Al-based grinding wheels was compared with Cu-based or resin-based ones. The results showed that the Alsingle bondSnsingle bondTisingle bondNisingle bondCo is the best composition system in this research. The best sintering temperature is 300 °C. The sample has a high relative density after sintered at 300 °C. The retention of Al-based bonding agent to diamond grit is strong. The service life of this Al-based diamond grinding wheel is about three times as long as that of resin-bonded grinding wheel.
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