The mechanism of formation of wear particles of polytetrafluoroethylene

To obtain information about the basic processes involved in the formation of wear particles of polytetrafluoroethylene (PTFE), the rubbing surface of a PTFE pin was observed through a glass disk.In the initial stages of rubbing, small PTFE fragments transferred to the glass disk from the PTFE pin but did not necessarily adhere strongly to the glass disk. Some wear fragments were observed moving against the PTFE pin at a speed lower than the sliding speed of the glass disk. The fragments at higher travelling speeds combined with the fragments at lower travelling speeds and increased in size. The fragments also increased in size by scratching the surface of the PTFE pin.In steady state rubbing, large and small fragments were observed and the enlarged fragments were successively detached from the glass disk. The variation in the volume and the travelling speed of the fragments with rubbing was also examined. The total increase in the volume of transferred fragments in a definite sliding distance was found to be similar to the volume of removed fragments.