Microstructure and properties of cement foams prepared by magnesium oxychloride cement

Microstructural features including pore size distribution, cell walls and phase compositions of magnesium oxychloride cement foams (MOCF) with various MgO powders and water mixture ratios were studied. Their influences on compressive strength, water absorption and resistance of MOCF were also discussed in detail. The experimental results indicated that moderate and slight excess MgO powders (MgO/MgCl₂ molar ratios from 5.1 to 7) were beneficial to the formation of excellent microstructure of MOCF, but increasing water contents (H₂O/MgO mass ratios from 0.9 to 1.29) might result in opposite conclusions. The microstructure of MOCF produced with moderate and slight excess MgO powders could enhance the compressive strength, while serious excess MgO powders addition (MgO/MgCl₂ molar ratios = 9) would destroy the cell wall structures, and therefore decrease the strength of the system. Although MOCF produced with excess MgO powders could decrease the water absorption, its softening coefficient was lower than that of the material produced with moderate MgO powders. This might be due to the instability of phase 5, the volume expansion and cracking of cell walls as immersed the sample into water.