Mechanical properties,morphology, and crystallization behavior of new thermoplastic polyimide (N‐TPI)/poly(ether sulfone) blends

Blends of wholly aromatic new thermoplastic polyimide (N‐TPI) and poly(ether sulfone) (PES) were prepared by melt‐mixing and subsequent injection molding. Their mechanical properties, morphology, and crystallization behavior were investigated. A synergistic effect on the flexural properties was observed for the N‐TPI/PES blends over the whole compositions. Differential scanning calorimetric analysis confirmed that the blend is an immiscible system and that the crystallinity of the N‐TPI component is very low (0.4–1.4%) irrespective of the composition. Scanning electron microscopic analysis suggested that the improvement in flexural properties is likely due to the reinforcement of the PES matrix by the fibrous N‐TPI phase for the N‐TPI/PES (40/60, 20/80) blends. For N‐TPI/PES (80/20, 60/40), the orientation of the matrix N‐TPI rather than the fibrillation of the PES phase along the melt‐flow direction may contribute to the synergism observed. Also, study of the isothermal crystallization behavior of the blends revealed that the addition of 10 wt % PES accelerates the crystallization of N‐TPI and further addition causes the retardation of it. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1366–1374, 2002