基于VERICUT的五轴数控加工仿真与优化

虚拟加工平台的构建、数控加工程序的正确性验证及加工过程的仿真与优化及是五轴数控机床实现高效加工的重要基础技术。基于VERICUT数控加工仿真与优化平台,以非正交五轴数控机床DMC70ev为研究对象,构建了数控加工仿真平台;以曲面加工为例,建立了基于恒定体积去除率和恒定切屑厚度的优化设计数学模型,进行了刀位轨迹的优化。应用表明:研究成果实现了五轴数控加工过程仿真及数控加工程序的正确性验证,减少了刀具磨损,提高了加工效率与加工质量,可以较好地提升企业数控加工技术的应用水平、应用质量,推动现代制造技术的发展。

Five-axis nc machining simulation and optimize based on VERICUT

The supporting technologies of five-axis CNC machine tools are establishing virtual machining platform, correcting NC program and process simulation and optimization, which can make the efficient machining technology come true. Taking non-orthogonal 5-axis CNC machine tools DMCT0ev as the object, NC machining simulation platform based on the VERICUT was constructed. Taking surface machining for example, the optical design mathematical model of the constant volume removal rate and constant chip thickness optimum method was established and the tool path optimization was carried out. The research result has realized five-axis process simulation of NC machining and the verification of NC program accuracy, which reduces tool wear, improves the processing efficiency and quality, the application level, quality of NC machining technology for enterprises, and will promote the development of modern manufacturing technology.