Investigation on electrochemical reduction process of Nb2O5 powder in molten CaCl2 with metallic cavity electrode

The direct electrochemical reduction process of Nb₂O₅ powder was investigated by cyclic voltammetry and constant potential electrolysis with a novel metallic cavity electrode in molten calcium chloride at 850 °C. The products of both constant potential and constant voltage electrolysis were characterized by XRD, SEM and EDX. CaNb₂O₆ was formed upon addition of solid Nb₂O₅ into molten CaCl₂ when CaO was present. During the electrolysis solid Nb₂O₅ was reduced to various niobium oxides of lower oxidation states, including some composite oxides, and then was converted completely to metallic niobium near −0.35 V (vs. Ag/AgCl), which was more positive than the reduction potential of Ca²⁺. Constant potential electrolysis was applied at the potentials near the reduction current peaks derived from the cyclic voltammetry curves, and cell voltages were monitored. The voltage was near 2.4 V when the oxide was metallized at −0.35 V (vs. Ag/AgCl). Nb₂O₅ pellet could be used to prepared metallic niobium at cell voltage 2.4 V in a larger electrolysis bath filled with calcium chloride at 850 °C. The experiment results further demonstrated the direct electrochemical reduction mechanism of Nb₂O₅ powder in a molten system.