Improvement of fluidized‐bed dryers for drying solid waste (olive pomace) in olive oil mills

Olive pomace from the two‐phase method of olive oil extraction (two‐phase olive pomace) must be dried from about 65% [wet basis (wb)] to about 8%, in order to extract part of the remaining pomace oil (about 3 wb‐%). An innovative dryer based on a fluidized bed is developed in this study. The objective is to improve olive pomace drying with low energy cost and high product quality by using optimal operating conditions, e.g. temperature and air flow rate, feeding solid moisture, and a control system. The bed operating temperature was set at 125 °C to obtain a good olive pomace oil quality and to reduce the thermal power consumption and drying time. The dried material is rather homogeneous and contains a negligible amount of polycyclic aromatic hydrocarbons. The fluidized bed was further improved with a moving bed joined by a conical device to the fluidized‐bed freeboard. This is a powerful combination in which the moving bed acts as a pre‐dryer of the wet solid and also as a filter of the output gas, with more than 99.9% of fines retention. The mean power consumption of the improved fluidized‐moving‐bed plant is 1 kWh/kg_water; this means a significant reduction of power cost with respect to the rotary dryers, which require about 1.4 kWh/kg_water.