Effects of Heat Treatment in a Wet Hydrogen Atmosphere on the Reliability of Sintered α-Silicon Carbide

Sintered α-SiC was exposed, for times up to 2 h, to a flowing wet H₂ atmosphere ( P _H2O= 1 × 10^-4 MPa) at temperatures of 1300°, 1400°, and 1500°C. The effect of such conditions on the reliability of the ceramic was estimated by comparing the Weibull modulus of the groups of specimens, tested in four-point flexure, before and after exposure. The Weibull modulus of as-polished specimens was 6.7, indicating a wide variation in room-temperature flexural strength. The Weibull modulus was increased to 14.2 by the heat treatment for 2 h in wet H₂ at 1400°C. The average strength was also improved from 347 to 446 MPa by such exposure. Heat treatment at 1300° and 1500°C also improved the reliability of the material, as indicated by increases in the Weibull modulus, but to less a degree than did exposure at 1400°C. The increases in reliability and average strength were attributed to the blunting of surface flaws by the formation of a thin SiO₂ layer on the sample surface.