Characterization and catalytic investigation of Fe-ZSM5 for urea-SCR

Fe-ZSM5 was prepared with high iron content by solid-state ion exchange and characterized by ICP-AES, BET surface measurements, TEM, UV–vis, EPR and DRIFT spectroscopy as well as supplementing catalytic tests in order to clear up its functionality in urea-SCR. Due to the over-exchange with iron small Fe₂O₃ particles were formed, identified by UV–vis, EPR and TEM measurements, which were proved to be not active for the SCR reaction. However, the oxidation of NO to NO₂ over Fe³⁺ ions in the catalyst was realized to be a pre-requisite for the SCR reaction and the rate-determining step. DRIFT investigations under SCR conditions showed adsorbates on Fe²⁺ up to 300 °C. The high SCR activity above 300 °C can be explained by the faster reoxidation of Fe²⁺ to Fe³⁺ sites at high temperatures. The observed inhibition of the SCR reaction by excess ammonia at low and intermediate temperatures can be explained in this context by the reducing properties of ammonia converting Fe³⁺ to Fe²⁺ or by preventing the reoxidation of Fe²⁺.