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电子束粉末床熔融增材制造装备发展综述
引用本文:焦沫涵,龙宏宇,梁啸宇,周俊,林峰.电子束粉末床熔融增材制造装备发展综述[J].精密成形工程,2023,15(11):9-20.
作者姓名:焦沫涵  龙宏宇  梁啸宇  周俊  林峰
作者单位:清华大学 机械工程系 清洁高效透平动力装备全国重点实验室,北京 100084;先进成形制造教育部重点实验室,北京 100084;生物制造与快速成形技术北京市重点实验室,北京 100084;有色金属与特种材料加工全国重点实验室,南宁 530004;广西大学 机械工程学院,南宁 530004
基金项目:国家科技重大专项(J2019-Ⅶ-0016-0156)
摘    要:电子束粉末床熔融(EB-PBF)增材制造技术具备成形效率高、成形零件应力低等优势,适用于高温合金、高熔点金属的成形,在航空航天、生物医疗等领域具有广阔的应用前景。对电子束粉末床熔融装备的研究情况进行了概述,回顾了EB-PBF装备的发展历程,汇总分析了国内外主要厂商的装备特点及研发进展,综述了抗吹粉、多材料、多束流复合3个方面装备的关键改进与创新方法。在此基础上,着重介绍了离子中和、机械装置屏蔽、近红外预热等新型成形舱改进方案,及其对工艺过程稳定性的提升效果;介绍了新型铺送粉装置改进方案对多材料成形的潜力,即该方案可有效满足多材料成形、成形效率提高等需求;此外提出并实现了多电子枪同幅加热成形、电子束-激光复合成形等突破传统单电子枪加工思路的新型成形技术。最后,总结了该方向的研究进展并对其发展前景和主要发展方向进行了展望。

关 键 词:增材制造  电子束粉末床熔融  电子束选区熔化  装备  材料加工
收稿时间:2023/8/21 0:00:00

Electron Beam Powder Bed Fusion Additive Manufacturing:A Review of Equipment and Process Technology Developments
JIAO Mo-han,LONG Hong-yu,LIANG Xiao-yu,ZHOU Jun,LIN Feng.Electron Beam Powder Bed Fusion Additive Manufacturing:A Review of Equipment and Process Technology Developments[J].Journal of Netshape Forming Engineering,2023,15(11):9-20.
Authors:JIAO Mo-han  LONG Hong-yu  LIANG Xiao-yu  ZHOU Jun  LIN Feng
Affiliation:State Key Laboratory of Clean and Efficient Turbomachinery Power Equipment, Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China;Key Laboratory for Advanced Materials Processing Technology, Ministry of Education, Beijing 100084, China;Bio-manufacturing and Rapid Forming Technology Key Laboratory of Beijing, Beijing 100084, China;State Key Laboratory of Non-ferrous Metals and Specialty Materials Processing, Nanning 530004, China;School of Mechanical Engineering, Guangxi University, Nanning 530004, China
Abstract:Electron beam powder bed fusion (EB-PBF) additive manufacturing technology is very suitable for forming superalloys and refractory metals due to its advantages of high efficiency and low forming stress in the formed parts. It has a broad application prospect in the aerospace and biomedical domains. This paper presented a comprehensive overview of the research concerning EB-PBF equipment. It delved into the historical evolution of EB-PBF equipment, meticulously examined the equipment characteristics as well as the research and development progress made by major domestic and international manufacturers, and also overviewed key advancements and innovative approaches in three crucial dimensions:anti-smoking, multi-material integration, and hybrid beam manufacturing. On this basis, the new forming chamber improvement schemes such as ion neutralization, mechanical device shielding, and near-infrared preheating as well as its effect on improving the process stability were mainly introduced. The potential of new powder spreading and feeding device on materials forming was introduced, which effectively met the needs of multi-material forming and forming efficiency improvement. In addition, the multi-electron-gun simultaneous heating and forming, the electron beam-laser hybrid forming, and some other new methods were proposed and realized. Finally, the research progress in this direction was summarized and the prospect of its development and the main development direction was put forward.
Keywords:additive manufacturing  electron beam powder bed fusion  electron beam melting  equipment  materials processing
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