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薄壁零件加工变形分析及控制方案
引用本文:王志刚,何宁,武凯,姜澄宇,张平,龚会民,陈雪梅.薄壁零件加工变形分析及控制方案[J].中国机械工程,2002,13(2):114-117.
作者姓名:王志刚  何宁  武凯  姜澄宇  张平  龚会民  陈雪梅
作者单位:1. 南京航空航天大学,南京市,210016
2. 成都飞机工业集团有限责任公司,成都市,610092
基金项目:“九五”航空基础科学基金资助项目 ( 0 0H5 2 0 68)
摘    要:介绍了有限元在分析薄壁件铣削加工变形中的应用,并提出一种数控补偿方法来减少让刀误差,从而控制薄壁件的加工精度。通过分析和实验建立切削力模型,运用ANSYS有限元分析软件对典型薄壁框体零件的加工变形进行了分析计算,结果与实际加工情况相符。根据有限元分析结果,提出在精加工时,在数控编程时让刀具在原有走刀轨迹中按变形程度附加一个偏摆,补偿因变形而产生的让刀量,可基本消除让刀误差。

关 键 词:有限元  薄壁零件  加工变形  数控补偿  控制方案  铣削
文章编号:1004-132X(2002)02-0114-04

Analysis and Control Approach for Machining Deflection o f Thin-Walled Workpiece
WANG Zhigang.Analysis and Control Approach for Machining Deflection o f Thin-Walled Workpiece[J].China Mechanical Engineering,2002,13(2):114-117.
Authors:WANG Zhigang
Abstract:This paper presents an NC compensation approach to control the machining quality of a thin-walled workpiece. In the method, firstly, the model of milling force was established based on theoretical analysis and experiment. Then,finite element method (FEM) was applied to analyze the machining deflection quantity of the thin-wall structure. Finally,the tool can be tilted to cut excessive material that is left due to machining deflection according to the FEM results by NC compensation. Therefore,the thin-walled workpieces can be machined with high precision and high efficiency.
Keywords:finite element method    thin-walled component    machining deflection    NC compensation
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