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基于机器视觉的内层包装缺陷检测光源的优化
引用本文:王天怡,王鑫,曹兴强,曾建,贾真真,李晓,姚二民.基于机器视觉的内层包装缺陷检测光源的优化[J].包装工程,2019,40(17):174-181.
作者姓名:王天怡  王鑫  曹兴强  曾建  贾真真  李晓  姚二民
作者单位:郑州轻工业学院,郑州,450000;河南中烟工业公司南阳卷烟厂,河南南阳,473000;深圳三叶草科技开发有限公司,广东深圳,518000
基金项目:河南省科技攻关计划(142102210639);郑州轻工业学院2018年研究生教育创新计划基金(2018031)
摘    要:目的 针对食品内层包装纸的缺陷特征,对机器视觉识别系统的照明光源进行优化,以提高内层包装缺陷的识别率,减少缺陷包装量。方法 基于计算机视觉识别技术,通过斑点检测不同光源下内层包装纸的常见缺陷特征,分别采用Matlab的三维绘图、相关性分析的方法,依次确定照明光源类型、形状和角度,并进行应用验证。结果 红外光源为纸铝复合内层包装纸缺陷特征识别的最适光源类型;条形光源与内层包装纸呈极显著相关,缺陷识别率达96.95%;60°的高角度照明位置与内层包装纸呈显著相关,缺陷识别率达96.96%。红外条形光源高角度照明,缺陷识别率达99%。结论 将红外条形光源高角度照明应用于纸铝复合内层包装纸的在线检测,与LED环形光源相比,其缺陷特征视觉识别率提高了0.51个百分点。

关 键 词:机器视觉  光源  食品内层包装纸
收稿时间:2019/4/25 0:00:00
修稿时间:2019/9/10 0:00:00

Optimization of Light Source for Defect Detection of Inner Packaging Paper Based on Machine Vision
WANG Tian-yi,WANG Xin,CAO Xing-qiang,ZENG Jian,JIA Zhen-zhen,LI Xiao and YAO Er-min.Optimization of Light Source for Defect Detection of Inner Packaging Paper Based on Machine Vision[J].Packaging Engineering,2019,40(17):174-181.
Authors:WANG Tian-yi  WANG Xin  CAO Xing-qiang  ZENG Jian  JIA Zhen-zhen  LI Xiao and YAO Er-min
Affiliation:1.Zhengzhou University of Light Industry, Zhengzhou 450000, China,2.Henan Tobacco Industrial Company Nanyang Cigarette Factory, Nanyang 473000, China,2.Henan Tobacco Industrial Company Nanyang Cigarette Factory, Nanyang 473000, China,3.Shenzhen Clover Technology Development Co., Ltd., Shenzhen 518000, China,1.Zhengzhou University of Light Industry, Zhengzhou 450000, China,1.Zhengzhou University of Light Industry, Zhengzhou 450000, China and 1.Zhengzhou University of Light Industry, Zhengzhou 450000, China
Abstract:The work aims to optimize the light source of the machine vision recognition system based on the defect features of the food inner packaging, in order to improve the recognition rate of the inner packaging defects and reduce the amount of defective packaging. Based on computer vision recognition technology, the common defect features of inner packaging paper under different light sources were detected by spots. The type, shape and angle of light source were determined in order respectively by means of Matlab three-dimensional drawing and correlation analysis for application verification. The result was that, the infrared light source was the most suitable light source type for the defect feature recognition of paper aluminum composite inner packaging paper. The strip light source was extremely significantly correlated with the inner packaging paper, with the defect recognition rate of 96.95%.The 60° high angle illumination position was significantly correlated with the inner packaging paper, with the defect recognition rate of 96.96%. For the infrared strip light source under high-angle illumination, the defect recognition rate was 99%. Compared with LED ring light source, the infrared strip light source under high-angle illumination is applied to the on-line detection of paper aluminum composite inner packaging paper and its visual recognition rate of defect features is increased by 0.51 percentage points.
Keywords:machine vision  light source  inner packaging paper of food
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