Densification,microstructure evolution,and microwave dielectric properties of Mg1-xCaxZrTa2O8 ceramics

In this study, the effects of the Mg²⁺ ions replaced by Ca²⁺ ions on the microwave dielectric properties of newly developed MgZrTa₂O₈ were investigated. Mg_1-xCa_xZrTa₂O₈ (x = 0–1.0) ceramics were prepared via a solid-state reaction method. Calcination of the mixed powders was performed at 1200 °C and sintering of the powder compacts was accomplished at temperatures from 1200 to 1550 °C. The substitution of Ca²⁺ significantly inhibited the densification of Mg_1-xCa_xZrTa₂O₈, led to the expansion of the unit cells, and triggered the formation of a second phase, CaTa₂O₆. The porosity-corrected relative permittivity increased almost linearly with the x value because of the replacement of the less polarizable Mg²⁺ ions by the more polarizable Ca²⁺ ions. The variation in the Q × f values followed a similar trend as that of the sintered density, and the change trend in the τ_f values was in accordance with that of relative permittivity. The best composition appeared to be Mg_0.9Ca_0.1ZrTa₂O₈, which showed excellent microwave dielectric properties of ε_r = 22.5, Q × f = 231,951 GHz, and τ_f = −32.9 ppm/°C. The Q × f value obtained is the highest among the wolframite dielectric ceramics reported in literature.