Distribution of the carbide phase in the viscoplastic layer during the rotational friction-welding of various steels

The paper presents the viscoplastic phenomena observed during the rotational friction-welding process of high-speed steel M2 (AISI SAE) with carbon steel 1060 (AISI SAE). The structure, phase composition and distribution of the carbide phase in the friction plane and adjoining zones are examined by using optical microscopy (OM) with a system for quantitative analysis, and scanning electron microscopy (SEM) in addition to EDS analysis. The experimentally-checked mathematical relationship is suggested for the calculation of the radial movements of the carbide phase, immediately next to the friction plane. On the basis of qualitative and quantitative evaluation of the microstructural and rheological appearances, a model of carbide phase distribution is also established in the viscoplastic and viscous layers in the area of the friction plane.