Computer Aided Tolerance assignment

Tolerances are basic to the production of every part. This is because perfect parts cannot be produced with existing processes and machines. The determination of tolerances for the individual parts of a functional assembly is critical, but not trivial. Numerous approaches are suggested in past literature for (analytical) tolerance allocation. With the advent of total automation, more attempts are being made to computerize manual design tasks. Tolerance design, assignment and allocation can also be fully automated if the assembly function can be estimated by the computer.

In the present paper, an attempt is made to computerize tolerance assignment. A simple example of a two piece assembly, viz., a fit, is used to demonstrate the developed methodology. A feature extraction is first performed from both detail and assembly drawings. Then, probable assembly interfaces are determined using a rule based procedure. Consequently, tolerances are assigned to the basic dimensions of each feature and to the assembly interfaces using a tolerance database and user interaction. More complex analysis for tolerance allocation is also under study.