Detection of surface defects on raw steel blocks using Bayesian network classifiers

This paper proposes an approach that detects surface defects with three-dimensional characteristics on scale-covered steel blocks. The surface reflection properties of the flawless surface changes strongly. Light sectioning is used to acquire the surface range data of the steel block. These sections are arbitrarily located within a range of a few millimeters due to vibrations of the steel block on the conveyor. After the recovery of the depth map, segments of the surface are classified according to a set of extracted features by means of Bayesian network classifiers. For establishing the structure of the Bayesian network, a floating search algorithm is applied, which achieves a good tradeoff between classification performance and computational efficiency for structure learning. This search algorithm enables conditional exclusions of previously added attributes and/or arcs from the network. The experiments show that the selective unrestricted Bayesian network classifier outperforms the naïve Bayes and the tree-augmented naïve Bayes decision rules concerning the classification rate. More than 98% of the surface segments have been classified correctly.