Effect of elastane linear density and draft ratio on the physical and mechanical properties of core-spun cotton yarns

The aim of this study was to investigate the effect of elastane linear density and draft ratio on the physical and mechanical properties of core-spun yarns. Twenty yarn samples were prepared on industrial scale in a spinning mill with two different yarn linear densities, each with different two elastane deniers and five draft ratios. It was found that core-spun yarn’s tenacity, elongation and hairiness are affected not only by the overall yarn linear density but also by the elastane linear density and the draft ratio. However, the effect of elastane linear density and draft ratio was not found to be statistically significant on the yarn mass variations and total imperfections, which are only affected by the overall yarn liner density. A statistically significant interaction for yarn elongation at break was found between the yarn liner density and the elastane linear density concluding that elastane linear density used in the core must be compatible with the overall yarn liner density for attaining the best yarn elongation.