| Abstract: | Phase inversion is a very flexible technique to obtain membranes with a large sort of morphologies. Membrane properties can vary greatly depending on the kind of polymer system used. Bisphenol A polycarbonate (PC) could be used as a phase inversion membrane base polymer, and presents very good properties. Nevertheless, very little information on membrane preparation using PC and the phase inversion process can be found in the literature. In this work flat‐sheet microporous membranes were obtained by the phase inversion process using the immersion precipitation technique. A new polymer system was studied, consisting of polycarbonate, N‐methyl‐2‐pyrrolidone as solvent, water as the nonsolvent, and an additive. The influence of some parameters on membrane morphology, such as polymer solution composition, exposition time before immersion into the precipitation bath, and the kind of additive was investigated. Precipitation was followed using light transmission experiments and membrane morphology was observed through Scanning Electron Microscopy (SEM). The viscosity and cloud points of all polymer solutions were also determined. The results were related to the studied synthesis parameters, using the basic principles of membrane formation by the phase inversion technique, looking forward to establishing criteria to control the morphology of flat‐sheet membranes using polycarbonate as the base polymer. The results showed that both additives were able to increase pore interconnectivity and even suppress macrovoid formation. The decrease in the miscibility region of the polymer system and increase in mass transfer resistance are found to be the determining factors during polymer solution precipitation. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3085–3096, 2002 |
