Production of niobium carbide ceramic composites derived from polymer/filler mixtures: preliminary results

Studies have shown that Al₂O₃–NbC composites present a good potential to be used for metalworking. Manufacturing of composite ceramic material derived from polymer reactive filler mixtures were investigated. The present study reports the preliminary results of reaction bonded niobium carbide derived from polymer (polysiloxane), inert filler (Al₂O₃) and reactive filler (Nb). Niobium powder, alumina and polysiloxane mixtures were homogenized in a planetary ball milling and pressureless sintered in inert atmosphere at temperatures up to 1600 °C. Depending on the niobium content and pyrolysis conditions, ceramic materials with a porosity of 20–40%, a weight loss of 5–15%, a linear shrinkage of 2–4% and a flexural strength of maximum 80 MPa were obtained. X-ray diffraction (XRD) of a sample containing 60 wt% polymer + 40 wt% Nb showed the presence of new crystalline phases such as NbC, Nb₃Si and Nb₅Si₃.