Preparation and electrochemical performance of Pr2Ni0.6Cu0.4O4 cathode materials for intermediate-temperature solid oxide fuel cells

Cathode material Pr₂Ni_0.6Cu_0.4O₄ (PNCO) for intermediate-temperature solid oxide fuel cells (IT-SOFCs) is synthesized by a glycine-nitrate process using Pr₆O₁₁, NiO, and CuO powders as raw materials. X-ray diffraction analysis reveals that nanosized Pr₂Ni_0.6Cu_0.4O₄ powders with K₂NiF₄-type structure can be obtained from calcining the precursors at 1000 °C for 3 h. Scanning electron microscopy shows that the sintered PNCO samples have porous microstructure with a porosity of more than 30% and grain size smaller than 2 μm. A maximum conductivity of 130 S cm⁻¹ is obtained from the PNCO samples sintered at 1050 °C. A single fuel cell based on the PNCO cathode with 30 μm Sm_0.2Ce_0.8O_1.9 (SCO) electrolyte film and a 1 mm NiO-SCO anode support is constructed. The ohmic resistance of the single Ni-SCO/SCO/PNCO cell is 0.08 Ω cm² and the area specific resistance (ASR) value is 0.19 Ω cm² at 800 °C. Cell performance was also tested using humidified hydrogen (3% H₂O) as fuel and air as oxidant. The single cell shows an open circuit voltage of 0.82 V and 0.75 V at 700 °C and 800 °C, respectively. Maximum power density is 238 mW cm⁻² and 308 mW cm⁻² at 700 °C and 800 °C, respectively. The preliminary tests have shown that Pr₂Ni_1−xCu_xO₄materials can be a good candidate for cathode materials of IT-SOFCs.