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0.22 THz折叠波导慢波结构微细WEDM加工技术
引用本文:刘 俊,周亚军,戴晶怡,向 伟,王亚军,陈 虎.0.22 THz折叠波导慢波结构微细WEDM加工技术[J].太赫兹科学与电子信息学报,2014,12(3):330-333.
作者姓名:刘 俊  周亚军  戴晶怡  向 伟  王亚军  陈 虎
作者单位:Institute of Electronic Engineering,China Academy of Engineering Physics,Manyang Sichuan 621999,China;Institute of Electronic Engineering,China Academy of Engineering Physics,Manyang Sichuan 621999,China;Institute of Electronic Engineering,China Academy of Engineering Physics,Manyang Sichuan 621999,China;Institute of Electronic Engineering,China Academy of Engineering Physics,Manyang Sichuan 621999,China;Institute of Electronic Engineering,China Academy of Engineering Physics,Manyang Sichuan 621999,China;Institute of Electronic Engineering,China Academy of Engineering Physics,Manyang Sichuan 621999,China
基金项目:中国工程物理研究院超精密加工技术重点实验室资助项目 (2012CJMZZ00007)
摘    要:0.22 THz 折叠波导慢波结构具有尺寸小,刚度低,精确度与表面光洁度要求高,结构复杂的特点。若采用微数控铣削加工方式,加工产生的应力易造成零件变形。微细电火花线切割加工技术为无刚性电蚀加工,非常适合慢波结构的微细加工。本文从微能脉冲电源、微细电极丝、表面质量、表面残余应力等方面,介绍了0.22 THz 折叠波导慢波结构微电火花线切割加工技术,实践证明:采用微电火花线切割加工工艺加工出的0.22 THz 折叠波导慢波结构,经测试满足了设计要求。

关 键 词:折叠波导慢波结构  微细电火花线切割  表面质量  表面残余应力
收稿时间:2013/9/17 0:00:00
修稿时间:2014/3/13 0:00:00

Micro-WEDM technology of 0.22 THz folded waveguide slow wave structure
LIU Jun,ZHOU Ya-jun,DAI Jing-yi,XIANG Wei,WANG Ya-jun and CHEN Hu.Micro-WEDM technology of 0.22 THz folded waveguide slow wave structure[J].Journal of Terahertz Science and Electronic Information Technology,2014,12(3):330-333.
Authors:LIU Jun  ZHOU Ya-jun  DAI Jing-yi  XIANG Wei  WANG Ya-jun and CHEN Hu
Affiliation:(Institute of Electronic Engineering, China Academy of Engineering Physics, Manyang Sichuan 621999, China)
Abstract:The conventional mechanical processing couldn’t be used in the manufacturing process of 0.22 THz folded waveguide slow wave structure due to its small-scale and low stiffness characteristics. The Micro-Wire cut Electrical Discharge Machining(WEDM) technology suits to the processing of such structure since the macro force between the electrode and workpiece is small in Micro-WEDM processing. The related issues of Micro-WEDM technology in fabricating the 0.22 THz folded waveguide slow wave structure are discussed, including pulse generator with micro energy, micro-electrode, surface quality and residual stress. The practice test indicates that the manufactured 0.22 THz folded waveguide slow wave structure by using Micro-WEDM technology can meet its design requirements.
Keywords:folded waveguide slow wave structure  Micro-Wire cut Electrical Discharge Machining  surface quality  residual stress
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