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基于DSP的不锈钢大直径焊管焊缝实时跟踪系统
引用本文:杜兴吉,曹志樑,周晓军,曹汉廷.基于DSP的不锈钢大直径焊管焊缝实时跟踪系统[J].钢管,2011(5):35-39.
作者姓名:杜兴吉  曹志樑  周晓军  曹汉廷
作者单位:1. 浙江久立特材股份有限公司,浙江湖州,313012
2. 浙江大学机械工程学系,浙江杭州,310027
摘    要:介绍了一种基于DSP的不锈钢焊管等离子弧焊的焊缝实时跟踪系统,对其工作原理、控制系统的硬件设计和软件程序设计的要点等进行了阐述.该系统采用激光传感器测量焊缝的位置,并采用Fuzzy-P双模控制进行焊缝的纠偏;采用DSP作为核心控制器产生控制信号,驱动焊枪高度方向的运动和焊管的旋转,实现焊枪对焊缝的实时自动跟踪,并根据焊...

关 键 词:大直径焊管  不锈钢  DSP  激光传感器  焊缝跟踪

DSP-based Real-time Seam Tracking System for Large-sized Stainless Steel Welded Pipes
Du Xingji,Cao Zhiliang,Zhou Xiaojun,Cao Hanting.DSP-based Real-time Seam Tracking System for Large-sized Stainless Steel Welded Pipes[J].Steel Pipe,2011(5):35-39.
Authors:Du Xingji  Cao Zhiliang  Zhou Xiaojun  Cao Hanting
Affiliation:1(1.Zhejiang Jiuli Stainless Steel Pipes Co.,Ltd.,Huzhou 313012,China;2.Department of Mechanical Engineering,Zhejiang University,Hangzhou 310027,China)
Abstract:A DSP-based real-time seam tracking system for PAW stainless welded pipes is presented here in the paper with details concerning such main aspects as the working principle,and the design tips of both software and hardware of the control system,etc.The laser sensor is used in this system to measure the position of the seam,and the Fuzzy-P double-mode control technique is adopted to rectify deviation of the seam.The DSP is used as the central controller to produce control signal which drives the motor for vertical movement of the welding torch,and makes the welded pipe rotating so as to realize the real-time automatic seam tracking with the welding torch,and the adaptive speed control according to the weld seam dimensions.The results of the experiments demonstrate that the said system is capable of bring about the real-time automatic seam tracking of the welding pipe by the welding torch,having completely met the requirement for the welding operation.
Keywords:Large-sized weld pipe  Stainless steel  DSP  Laser sensor  Seam tracking
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