Production of composite particles using an innovative continuous dry coating process derived from extrusion

Dry particle coating is used to modify surface properties and monitor the end use properties of powders. These processes are mainly running in batch mode. In certain cases, continuous processes may present interest for specific applications (limitation of investments, stability, versatility…). In this study, the feasibility of dry coating particles by an innovative way derived from the well-known extrusion process was investigated. Adhesion between host and guest particles is induced by mechanical shear stress during processing. A preliminary parametric study on microcrystalline cellulose particles as host particles was carried out in order to determine the operating condition range. Then, coating was successfully performed using talc and a microcrystalline cellulose system, which demonstrates the feasibility of this novel process and led to different morphologies according to the operating conditions.