Study on process parameters in metallocene polymerizations,I. Apparent viscosity and macro-scale mass transfer

A heat balance reaction calorimeter was used to obtain information about the most informative process parameters in polymerizations carried out with EtInd]₂ZrCl₂-methylaluminoxane catalyst. The viscosity of the reaction mixture was found to increase dramatically during the homopolymerization of ethylene, but it could be controlled through appropriate selection of the reaction mixture medium. The mass transfer between the gas and liquid phases was the rate-determining step for the polymerization when the reaction mixture-based Reynolds number was below 2.500. The limited mass transfer between the gas and liquid phases was caused by the intensive activity of the metallocene catalyst and the increased viscosity of the reaction mixture.