| Abstract: | Water-ground Phlogopite mica (Kemira Siilinjarvi phlogopite) has been evaluated as a reinforcing filler in polypropylene. The major factors which influence the composite strength and modulus include the size, aspect ratio, and uniformity of the mica flakes. Aqueous delamination permits the production of very small flakes (less than 44 microns diameter) with aspect ratios near 50. Such small flakes impart greater tensile and modulus values to polypropylene than larger flakes and the former can also be reprocessed many times without any deterioration of properties. Surface treatment is necessary for adequate dispersion and coupling, particularly with the finely divided mica fillers. Other properties such as the heat-distortion temperature, fracture toughness, and gas permeability are also influenced by the mean size and aspect ratio of the mica filler. Guidelines are presented to indicate the preferred characteristics of mica fillers for optimum performance. |
