安岳气田60×10~8m~3/a地面工程建设模块化技术

四川盆地安岳气田磨溪区块下寒武统龙王庙组气藏天然气储藏量大,是典型的"三高"(高温、高压、高产量)含硫酸性气田,该项目60×10~8 m~3/a地面工程单列装置处理量大、工艺控制复杂、工程建造工作量大、建设场地受限、工期紧,传统工程建设模式很难在16个月内完成项目设计和建设。为此,引入了装置大型化及模块化的设计理念,全面推行"标准化设计、规模化采购、工厂化预制、模块化施工",形成了大型地面工程建设模块化技术:(1)根据工艺流程合理布置模块化装置的位置;(2)模块化设备布置采用多层框架进行空中叠加;(3)把操作工况、介质特性、功能特征、安装要求相同或相似的设备集中布置并构成模块;(4)专门设置了安全逃生通道;(5)预留了大型设备的安装、检维修操作空间;(6)充分考虑了模块的运输和吊装要求。采用该技术提高了设计质量,有效缩短了设计周期,减少了现场工作量,降低了现场安装的安全管理风险,提高了生产效率,节约了占地,减少了投资,为类似大型项目地面工程模块化建设提供了借鉴。

Modularization for surface engineering construction of 60×108 m3/a in the Anyue Gasfield,Sichuan Basin

In the Anyue Gasfield, Sichuan Basin, the Lower Cambrian Longwangmiao Fm gas reservoir in Moxi Block has enormous natural gas reserves, and it is a typical three-high (high temperature, high pressure, and high flow rate) sour gas field. Its surface engineering (60×108 m3/a) is characterized by high processing rate of each unit, complex process control, large construction load, restricted construction site and tight schedule. Based on the traditional engineering construction mode, however, it is difficult to complete the project design and construction within 16 months. In view of this, the design concept of unit large-scale modularization was introduced to implement "normalized design, scale purchase, factory-like prefabrication and modularized construction" and develop the modularization technology of large-scale surface engineering construction. This modularization technology is performed as follows. First, the modularized units are laid out reasonably according to the technological process. Second, the layout of modularized units is usually superimposed in the multi- layer framework. Third, those equipments with the same or similar operational modes, medium properties, functional characteristics and installation requirements are concentrated in the pattern of a module. Fourth, escape passageway is specially set up. Fifth, room for installation, maintenance and repair of large equipments is reserved. And sixth, transportation and hoisting requirements of modules are taken into consideration sufficiently. This technology is contributive to the improvement of design quality, effective shortening of design period, reduction of field working load, decrease of safety management risk of on-site installation, increase of production efficiency, conservation of land occupation and diminishment of construction investment. It plays a reference role in the modularized construction of surface engineering of similar large projects.