Effects of poly(butylene adipate‐co‐terephthalate) and ultrafined wollastonite on the physical properties and crystallization of recycled poly(ethylene terephthalate)

Recycled poly(ethylene terephthalate) (rPET), obtained mainly from postconsumer bottles, was melt‐mixed with either poly(butylene adipate‐co‐terephthalate) (PBAT) or PBAT plus ultrafine wollastonite (～5 μm) at different weight ratios on a twin‐screw extruder and then injection‐molded. Among the five rPET/PBAT blends (10–50 wt% PBAT) evaluated, the 80/20 wt% rPET/PBAT blend exhibited the highest tensile strength and degree of crystallinity, a slight increase in the tensile strain, and a remarkable increase in the melt flow index, but a lower tensile modulus and thermal stability with respect to the neat rPET. This blend was subsequently filled with four loading levels of wollastonite (10–40 wt%), where the tensile properties (modulus, strain at break, and strength) and thermal stability of the blend were all improved by the addition of wollastonite in a dose‐dependent manner. Based on differential scanning calorimetry analysis, the crystallinity of rPET in the rPET/PBAT/wollastonite composites decreased in the presence of wollastonite, accompanied with a noticeable increase in the glass transition, cold crystallization, and crystallization temperatures, but only a slight change in the melting temperature was noted compared with those of the neat 80/20 wt% blend. Moreover, the addition of wollastonite at 30 wt% or higher showed a strong reduction in the melt dripping of the composites during combustion. J. VINYL ADDIT. TECHNOL., 23:106–116, 2017. © 2015 Society of Plastics Engineers