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Effect of reclaimed sand additions on mechanical properties and fracture behavior of furan no-bake resin sand
Authors:Yan-lei Li  Guo-hua Wu  Wen-cai Liu  An-tao Chen  Liang Zhang
Affiliation:National Engineering Research Center of Light Alloy Net Forming and State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
Abstract:In this work,the effects of reclaimed sand additions on the microstructure characteristics,mechanical properties and fracture behavior of furan no-bake resin sand have been investigated systematically within the temperature range from 25 to 600 ℃.The addition of 20%-100% reclaimed sand showed dramatic strength deterioration effect at the same temperature,which is associated with the formation of bonding bridges.Both the ultimate tensile strength (UTS) and compressive strength (CS) of the moulding sand initially increase with the increase of temperature,and then sharply decrease with the further increase of temperature,which is attributed to the thermal decomposition of furan resin.The addition amount of reclaimed sand has a remarkable effect on the room temperature fracture mode,i.e.,with the addition of 0-20% reclaimed sand,the fracture mode was mainly cohesive fracture;the fracture mode converts to be mixture fracture mode as the addition of reclaimed sand increases to 35%-70%;further increasing the addition to 100% results in the fracture mode of typical adhesive fracture.The fracture surface of the bonding bridge changes from a semblance of cotton or holes to smooth with the increase of test temperature.
Keywords:reclaimed sand  mechanical properties  thermal decomposition  fracture mode
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