Investigation of the connectivity of hydrophilic domains in Nafion using electrochemical pore-directed nanolithography

A method of determining the connectivity of ion-conducting hydrophilic channels within the Nafion polymer electrolyte membrane by way of pore-directed nanolithography has been developed. Electrochemical etching of a silicon surface is performed through a Nafion-membrane mask. The resulting silicon surface imaged by tapping-mode atomic force microscopy (TMAFM) provides a footprint of the hydrophilic channels at the Nafion-silicon interface. In a similar fashion, a TMAFM phase-contrast image of the top surface of the Nafion mask prior to etching reveals the spatial distribution of hydrophilic domains at the surface of the polymer membrane. Collectively, these images provide detailed information about the structure of the hydrophilic channels at the top and bottom surfaces of the Nafion membrane. Autocorrelation statistical analysis of these two sets of images shows that only 48% of hydrophilic channels beginning at the Nafion surface connect to the silicon-Nafion interface.