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铝合金的搅拌摩擦焊工艺研究
引用本文:曹朝霞,刘书华,王德庆,高平.铝合金的搅拌摩擦焊工艺研究[J].兵器材料科学与工程,2002,25(6):37-40.
作者姓名:曹朝霞  刘书华  王德庆  高平
作者单位:1. 大连铁道学院,大连,116011;包头职业技术学院,包头,014030;2. 大连铁道学院,大连,116011;3. 中国兵器工业,第52研究所,包头,014034
摘    要:搅拌摩擦焊是一种新型的固态连接技术.采用搅拌摩擦焊技术成功地实现了厚度为3mm铝合金板材的对接、角接及园筒纵缝的焊接.分析研究了试验过程中搅拌焊头的形状、尺寸及焊接工艺参数对搅拌摩擦焊接头质量的影响.试验结果表明,对于厚度为3mm的铝合金板材,圆柱形搅拌焊头的最佳设计尺寸是:搅拌焊针的直径为3mm,肩部的直径为9mm.采用该焊头在旋转速度为1800~2000r/min,焊接速度为1.22~1.85mm/s的范围内,压力为218N时施焊,可获得质量良好的焊接接头.

关 键 词:搅拌摩擦焊  铝合金  固态连接技术
文章编号:1004-244X(2002)06-0037-04
修稿时间:2002年8月20日

Study on friction stir welding process of Al alloys
CAO Zhao-xia ,LIU Shu-hua ,WANG De-qing ,GAO Ping.Study on friction stir welding process of Al alloys[J].Ordnance Material Science and Engineering,2002,25(6):37-40.
Authors:CAO Zhao-xia    LIU Shu-hua  WANG De-qing  GAO Ping
Affiliation:CAO Zhao-xia 1,2,LIU Shu-hua 1,WANG De-qing 1,GAO Ping 3
Abstract:Friction stir welding is a novel solid-phase joining technique. In this paper, butt joint, fillet joint and longitudinal seam joint of pipes of 3mm thick aluminium alloy sheets carried out with FSW are introduced. The influence of the size and shape of welding heads and the process parameters on the weld quality are studied. The results of experiments show that the optimal size of cylindrical welding heads for 3mm thick aluminum alloy plates is that the diameter of shoulder is 9mm and the diameter of welding pin is 3mm. Utilizing this welding-head, high-quality joints can be achieved by FSW when the rotating speed is in the range of 1500rpm~2000rpm, the welding speed is in the range of 73mm/min~111mm/min and the pressure force is 218N.
Keywords:friction stir welding(FSW)  aluminium alloy  solid-phase joining technique
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