Sodium-assisted oxidation of reaction-bonded silicon nitride

The oxidation of reaction-bonded silicon nitride in air, and with small amounts of sodium carbonate applied to the sample surface, has been studied. The action of the alkali is to cause short-term enhanced oxidation,which is terminated when specific compositions of the product sodium silicate glass are attained. These correspond closely to liquidus compositions in the Na₂O-SiO₂ system, and it is postulated that the retardation in the oxidation rate at this stage is due to the formation of a stable tridymite film at the silicon nitride-glass interface. The implications for the high temperature stability of reactionbonded silicon nitride components in alkali contaminated atmospheres are discussed.