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Network structure and properties of imidazole-cured epoxy novolac adhesives
Authors:Patricia A Madsen  Robert T Foister
Abstract:The structural characteristics of four epoxy adhesives, obtained by crosslinking an epoxy novolac with various levels of a substituted imidazole curing agent, were investigated and correlated with thermal and mechanical properties. Variations in network structure were characterized by measuring crosslink densities and by qualitatively assessing glassy state free volume from densities and coefficients of thermal expansion. Differential scanning calorimetry was used to obtain glass transition temperatures, and dynamic mechanical thermal analysis was used to follow primary (alpha) and secondary (beta) transitions. Bulk behavior was characterized by tensile modulus, strength, and toughness, together with compressive modulus and yield strength. The effect of sub-Tg aging on compressive yield strength was investigated as well. As the level of imidazole increased, crosslink density, and hence network packing efficiency and free volume, decreased. For fully cured networks, both the glass and the alpha transition temperatures increased with crosslink density. Calculated activation enthalpies and entropies indicated significant degrees of network cooperativity in the alpha transitions, particularly for the more highly crosslinked systems. Beta transition temperatures, however, were found to be independent of crosslink density. Bulk properties generally showed a dependence both on crosslink density and free volume. Yield stress, for example, was highest for the network with lowest crosslink density and free volume. Volume relaxation associated with physical aging also caused yield stress to increase.
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