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基于动力学仿真和有限元分析的柴油机连杆寿命研究
引用本文:蒋华云,叶剑,肖宇,杨建坤,谷伟. 基于动力学仿真和有限元分析的柴油机连杆寿命研究[J]. 柴油机, 2013, 35(2): 22-25, 42
作者姓名:蒋华云  叶剑  肖宇  杨建坤  谷伟
作者单位:1. 中海油有限公司(中国)天津分公司,天津,300452
2. 中海油能源发展股份有限公司油田建设工程分公司,天津,300452
摘    要:针对新泻PA5型柴油机经常发生连杆切口啮合齿疲劳失效的故障,在曲轴连杆组件动态仿真和连杆有限元分析的基础上对连杆切口部位的疲劳寿命进行了计算和分析。分析结果表明:由于在齿形处存在比较严重的应力集中,导致局部尤其是齿根处的寿命较低。建议在运行12 000-24 000 h后应注意疲劳裂纹的检查,以避免失效故障的发生。

关 键 词:柴油机  连杆  仿真  有限元  疲劳寿命
收稿时间:2012-10-08

Connecting Rod Fatigue Life Calculation Basedon Dynamic Simulation and FEA
Jiang Huayun,Ye Jian,Xiao Yu,Yang Jiankun and Gu Wei. Connecting Rod Fatigue Life Calculation Basedon Dynamic Simulation and FEA[J]. Diesel Engine, 2013, 35(2): 22-25, 42
Authors:Jiang Huayun  Ye Jian  Xiao Yu  Yang Jiankun  Gu Wei
Affiliation:Tianjin Branch, CNOOC Ltd., Tianjin 300452,,CNOOC Oilfield Construction Engineering Co., Tianjin 300452,CNOOC Oilfield Construction Engineering Co., Tianjin 300452,CNOOC Oilfield Construction Engineering Co., Tianjin 300452 and CNOOC Oilfield Construction Engineering Co., Tianjin 300452
Abstract:The Niigata PA5 diesel engines constantly broke down because of fatigue failures of connecting rods at the area of incision's engaging teeth.Based on dynamic simulation of connecting rod and FEA,the fatigue life at the area of incision is calculated and analyzed.Analysis results show that there are local stress concentrations at the incision area,so fatigue life of some local position are short,especially the engaging teeth area.It is advised that after 12 000~24 000 h running,inspection must be carried out on fatigue cracks to avoid failures.
Keywords:diesel engine  connecting rod  simulation  finite element  fatigue life
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