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展成电解磨削加工的机理研究
引用本文:干为民,徐家文. 展成电解磨削加工的机理研究[J]. 机械科学与技术, 2006, 25(6): 712-715
作者姓名:干为民  徐家文
作者单位:常州工学院,机电工程学院,常州,213002;南京航空航天大学,机电学院,南京,210016
基金项目:国防科技预研基金;江苏省常州市"831工程"项目;江苏省常州市科技计划项目
摘    要:
为解决整体叶轮叶片型面的精加工难题,进行了展成电解磨削的机理研究。在分析了展成电解磨削加工中的电极反应和展成电解加工的成型规律的基础上,通过大量的展成电解磨削加工工艺试验,提出了临界展成速度的概念,得到了展成电解磨削加工去除余量的规律。解决了一系列工艺问题,最后加工出了符合设计要求的整体叶轮。加工效率比手工修磨、抛光提高12倍以上。

关 键 词:电解磨削  整体叶轮  加工机理
文章编号:1003-8728(2006)06-0712-04
收稿时间:2005-06-08
修稿时间:2005-06-08

Research on Mechanism of Electrochemical Contour Evolution Grinding
Gan Weimin,Xu Jiawen. Research on Mechanism of Electrochemical Contour Evolution Grinding[J]. Mechanical Science and Technology for Aerospace Engineering, 2006, 25(6): 712-715
Authors:Gan Weimin  Xu Jiawen
Affiliation:1 School of Mechanical Engineering, Changzhou Institute of Technology, Changzhou 213002; 2 Nanjing University of Aeronautics and Astronautics, Nanjing 210016
Abstract:
In order to solve the problem of machining the blade surface of an integral impeller,the paper carried out the research on the mechanisms of electrochemical contour evolution grinding(ECEG).The electrode reaction of the ECEG and the formation law of electrochemical contour evolution machining(ECEM) were analyzed.Through technological tests of the ECEG,the concept of critical contour evolution speed was defined,the formation law of ECEG was discovered,and a series of technical problems were solved.Finally,a qualified integral impeller was machined.The machining efficiency of ECEG can be 12 or more times better than that of manual polishing.
Keywords:electrochemical grinding   integral impeller   machining mechanism
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