Dual‐bed catalyst system for the direct synthesis of high density aviation fuel with cyclopentanone from lignocellulose

In this article, we demonstrated an integrated process for the direct production of tri(cyclopentane) with cyclopentanone which can be obtained from lignocellulose. The reaction was carried out in a dual‐bed continuous flow reactor. In the first bed, cyclopentanone was selectively converted to 2,5‐dicyclopentylcyclopentanol over the Pd‐MgAl‐HT (hydrotalcite) catalyst. Under solvent‐free and mild conditions (443 K, 0.1 MPa H₂), high carbon yield (81.2%) of 2,5‐dicyclopentylcyclopentanol was achieved. Subsequently, the 2,5‐dicyclopentylcyclopentanol was further hydrodeoxygenated to tri(cyclopentane) in the second bed. Among the investigated catalysts, the Ni‐Hβ‐DP prepared by deposition‐precipitation (DP) method exhibited the highest activity for the hydrodeoxygenation step. By using Pd‐MgAl‐HT as the first bed catalyst and Ni‐Hβ‐DP as the second bed catalyst, tri(cyclopentane) was directly produced at high carbon yield (80.0%) with cyclopentanone as feedstock. This polycycloalkane has high density (0.91 kg/L) and can be used as additive to improve the density and volumetric heating value of bio‐jet fuel. © 2016 American Institute of Chemical Engineers AIChE J, 62: 2754–2761, 2016